SiC Nanofiber Mat: A Broad-Band Microwave Absorber, and the Alignment Effect

Large-scale conformal synthesis of one-dimensional MAX phases

MAX phases, a unique class of layered ternary compounds, along with their two-dimensional derivatives, MXenes, have drawn considerable attention in many fields. Notably, their one-dimensional (1D) counterpart exhibits more distinct properties and enhanced assemblability for broader applications. We propose a conformal synthetic route for 1D-MAX phases fabrication by integrating additional atoms into nanofibers template within a molten salt environment, enabling in-situ crystalline transformation. Several 1D-MAX phases are successfully synthesized on a large scale. Demonstrating its potential, a copper-based layer-by-layer composites containing 1% by volume of 1D-Ti2AlC reinforced phase achieves an impressive 98 IACS% conductivity and a friction coefficient of 0.08, while maintaining mechanical properties comparable to other Cu-MAX phase composites, making it suitable for advanced industrial areas. This strategy may promise opportunities for the fabrication of various 1D-MAX phases.

Progress of One-Dimensional SiC Nanomaterials: Design, Fabrication and Sensing Applications

One-dimensional silicon carbide (SiC) nanomaterials hold great promise for a series of applications, such as nanoelectronic devices, sensors, supercapacitors, and catalyst carriers, attributed to their unique electrical, mechanical, and physicochemical properties. Recent progress in their design and fabrication has led to a deep understanding of the structural evolution and structure-property correlation. Several unique attributes, such as high electron mobility, offer SiC nanomaterials an opportunity in the design of SiC-based sensors with high sensitivity. In this review, a brief introduction to the structure and properties of SiC is first presented, and the latest progress in design and fabrication of one-dimensional SiC nanomaterials is summarized. Then, the sensing applications of one-dimensional SiC nanomaterials are reviewed. Finally, our perspectives on the important research direction and future opportunities of one-dimensional SiC nanomaterial for sensors are proposed.

Elastic and compressible Al2O3/ZrO2/La2O3 nanofibrous membranes for firefighting protective clothing

Developing ceramic nanofibrous membranes for the thermal insulation layer of firefighting protective clothing is vital. However, previous ceramic nanofibrous membranes were brittle and easy to break during service in high-temperature environments. The lack of elastic and compressible properties has limited the high-end applications of ceramic nanofibrous membranes. In this work, elastic and compressible Al₂O₃/ZrO₂/La₂O₃ nanofibrous membranes were fabricated via sol-gel electrospinning and calcination in air at different temperatures. The as-fabricated Al₂O₃/ZrO₂/La₂O₃ nanofibrous membranes can maintain excellent elasticity and compressibility in the temperature ranging from -196 to 1400 °C. Moreover, they have low thermal conductivity and high working temperatures. These favorable characteristics make the Al₂O₃/ZrO₂/La₂O₃ nanofibrous membranes a promising candidate for the thermal insulation layer of firefighting protective clothing.

Fabrication and Applications of Ceramic-Based Nanofiber Materials Service in High-Temperature Harsh Conditions—A Review

Ceramic-based nanofiber materials have attracted attention due to their high-temperature resistance, oxidation resistance, chemical stability, and excellent mechanical performance, such as flexibility, tensile, and compression, which endow them with promising application prospects for filtration, water treatment, sound insulation, thermal insulation, etc. According to the above advantages, we, therefore, reviewed the ceramic-based nanofiber materials from the perspectives of components, microstructure, and applications to provide a systematical introduction to ceramic-based nanofiber materials as so-called blankets or aerogels, as well as their applications for thermal insulation, catalysis, and water treatment. We hope that this review will provide some necessary suggestions for further research on ceramic-based nanomaterials.

Direct Ink Writing for High-Efficiency Microwave Attenuation with Nanofibers Alignment

One-dimensional (1D) fibers have been widely used in composites reinforcement for microwave attenuation due to their outstanding mechanical and electromagnetic properties, especially in the axial direction. However, the precise control of fiber alignment in a polymer matrix remains a challenge. In this work, we successfully demonstrated the well-controlled alignment of silicon carbide nanowires (SiCNW) in a silicone matrix by using direct ink writing (DIW)-based 3D printing. It is proven that the printed multilayer material with fiber alignment could show a dramatic improvement in both reflection loss (RL) and effective attenuation bandwidth (EAB, RL < -10 dB). In particular, a uniaxial in-plane orientation is found to be the optimal alignment among other planar and also out-of-plane orientations. Benefiting from the optimized alignment, the 3D-printed SiC composite could show an EAB (∼6.4 GHz)1.6 times broader than that of the randomly mixed composite at the same thickness without alignment, associated with a minimum RL of -48 dB at 14.3 GHz. In addition, it is demonstrated that DIW could print different materials, such as SiCNW and multiwall carbon nanotube (MWCNT), in alternating layers for multiple-frequency-band attenuation benefiting from the distinct property of each material. Considering the one-step control of fiber alignment and material selectivity, DIW could play an important role in materials design for high-efficiency microwave attenuation.

All-Ceramic SiC Aerogel for Wide Temperature Range Electromagnetic Wave Attenuation

A novel type of all-ceramic SiC aerogel was fabricated by freeze casting and carbothermal reduction reaction processes using graphene oxide (GO) doped SiC nanowires suspensions as starting materials. The effect of GO addition (0, 1, 2, and 4 mg/mL) on the porous morphologies, chemical composition, and the electromagnetic (EM) performance of the SiC aerogels were investigated. The optimum all-ceramic SiC aerogel exhibits effective whole X-band attenuation (>90%) at a fixed thickness of 3.3 mm from room temperature to 400 °C. It is ultralight with a density of 0.2 g/cm³ and possesses a low thermal conductivity of about 0.05 W/mK. The material composition remains stable at temperatures up to 800 °C. The lightweight, high thermal stability, low thermal conductivity, and excellent X-band attenuation performance at a fixed thin thickness make the all-ceramic SiC aerogels potential EM attenuation materials for many applications in harsh environments.

Dimensional Design and Core-Shell Engineering of Nanomaterials for Electromagnetic Wave Absorption

Electromagnetic (EM) wave absorption materials possess exceptionally high EM energy loss efficiency. With vigorous developments in nanotechnology, such materials have exhibited numerous advanced EM functions, including radiation prevention and antiradar stealth. To achieve improved EM performance and multifunctionality, the elaborate control of microstructures has become an attractive research direction. By designing them as core-shell structures with different dimensions, the combined effects, such as interfacial polarization, conduction networks, magnetic coupling, and magnetic-dielectric synergy, can significantly enhance the EM wave absorption performance. Herein, the advances in low-dimensional core-shell EM wave absorption materials are outlined and a selection of the most remarkable examples is discussed. The derived key information regarding dimensional design, structural engineering, performance, and structure-function relationship are comprehensively summarized. Moreover, the investigation of the cutting-edge mechanisms is given particular attention. Additional applications, such as oxidation resistance and self-cleaning functions, are also introduced. Finally, insight into what may be expected from this rapidly expanding field and future challenges are presented.

Flexible Ceramic Fibers: Recent Development in Preparation and Application

Flexible ceramic fibers (FCFs) have been developed for various advanced applications due to their superior mechanical flexibility, high temperature resistance, and excellent chemical stability. In this article, we present an overview on the recent progress of FCFs in terms of materials, fabrication methods, and applications. We begin with a brief introduction to FCFs and the materials for preparation of FCFs. After that, various methods for preparation of FCFs are discussed, including centrifugal spinning, electrospinning, solution blow spinning, self-assembly, chemical vapor deposition, atomic layer deposition, and polymer conversion. Recent applications of FCFs in various fields are further illustrated in detail, including thermal insulation, air filtration, water treatment, sound absorption, electromagnetic wave absorption, battery separator, catalytic application, among others. Finally, some perspectives on the future directions and opportunities for the preparation and application of FCFs are highlighted. We envision that this review will provide readers with some meaningful guidance on the preparation of FCFs and inspire them to explore more potential applications.

Polymer-Derived Lightweight SiBCN Ceramic Nanofibers with High Microwave Absorption Performance

Lightweight SiBCN ceramic nanofibers were prepared by a combination of electrostatic spinning and high-temperature annealing techniques, showing tunable electromagnetic wave absorption. By controlling the annealing temperature, the nanoscale architectures and atomic bonding structures of as-prepared nanofibers could be well regulated. The resulting SiBCN nanofibers ∼300 nm in diameter, which were composed of an amorphous matrix, β-SiC, and free carbon nanocrystals, were defect-free after annealing at 1600 °C. SiBCN nanofibers annealed at 1600 °C exhibited good microwave absorption, obtaining a minimum reflection coefficient of -56.9 dB at 10.56 GHz, a sample thickness of 2.6 mm with a maximum effective absorption bandwidth of 3.45 GHz, and a maximum dielectric constant of 0.44. Owing to the optimized A + B + C microstructure, SiBCN ceramic nanofibers with satisfying microwave absorption properties endowed the nanofibers with the potential to be used as lightweight, ultrastrong radar wave absorbers applied in military and the commercial market.

Implications from Broadband Microwave Absorption of Metal-Modified SiC Fiber Mats

Understanding the physical requirements for a broad bandwidth is vital for the design of high-efficiency microwave absorber. Our recent works on silicon carbide (SiC) fiber mats-based absorbers imply that metal modification (e.g., Fe or Hf) could benefit their bandwidth effectively. For verification, we fabricated a Co/SiC fiber mat via a similar electrospinning process and subsequent pyrolysis at 1400 °C in Ar atmosphere. The results indicate that after Co modification, the SiC fiber mats show elevated permittivity and tangent loss. With a proper amount of Co adding, the mats could exhibit a wide bandwidth of around 8 GHz (ranging from 10 to 18 GHz) for effective absorption (reflection loss (RL) less than -10 dB) at 2.8 mm thickness. This is similar to our previous findings, confirming that metal modification could be an effective approach to extend the bandwidth of SiC mat absorbers. Explanations can be found through theoretical analysis with the quarter wavelength (λ/4) cancellation theory. It suggests that the declining permittivity (with the increase of frequency) is the key to keep the wavelength in material (λ_m) nearly unchanged within a frequency range. As a result, in this range, λ/4 cancellation could still be satisfied without changing thickness, which could explain the reasons for the broad bandwidth of metal-modified SiC fiber mats. With this model, it is further predicted that the effective absorption bandwidth could be even extended to be around 12 GHz with appropriate tangent loss. It should be emphasized that the implications obtained in this study could also be applicable to other dielectric absorbers. The requirement of permittivity and the proposed approach could serve as guidelines to achieve a wide bandwidth on a dielectric absorber relying on the λ/4 cancellation principle.

Rapid Heating of Silicon Carbide Fibers under Radio Frequency Fields and Application in Curing Preceramic Polymer Composites

Silicon carbide (SiC) fibers are widely used as a reinforcement in ceramic matrix composites due to their high mechanical strength and superior thermal resistance. Here, we investigate the rapid radio frequency (RF) heating response of two types of SiC fibers (Hi-Nicalon and Sylramic) in the 1-200 MHz frequency range. Hi-Nicalon fibers exhibit a surprisingly rapid RF heating response of 240 °C/s in the perpendicular orientation, and this property could be exploited for oven-free and noncontact processing of composites with SiC fibers. The presence of excess carbon on the surface of Hi-Nicalon fibers is most likely responsible for the RF heating response and significantly higher temperatures in the parallel as compared to perpendicular alignment of fibers to the electric field. The RF heating response of Hi-Nicalon SiC fibers was utilized to heat preceramic polymers (polycarbosilanes) infiltrated in SiC fibers and cure them to ceramic matrix composites (CMCs) using RF applicators. A noncontact RF heating setup to pyrolyze the precursor polymers under inert conditions and make SiC/SiC composites is also developed.

Atomic Layer Tailoring Titanium Carbide MXene To Tune Transport and Polarization for Utilization of Electromagnetic Energy beyond Solar and Chemical Energy

The utilization of electromagnetic (EM) energy neither is affected by the weather nor produces harmful substances. How to utilize and convert EM energy is of practical concern. Herein, delaminated titanium carbide (D-Ti₃C₂T_x) MXene nanosheet (NS) was successfully fabricated by the modified Gogotsi's method. The choice of atomic layer processing allows tailoring of layer distance of Ti₃C₂T_x so as to improve polarization. High-performance EM wave absorption of D-Ti₃C₂T_x MXene NS composites was obtained, and their comprehensive performance is the best of all Ti₃C₂T_x-based composites. Due to the competition between conduction loss and polarization loss, the higher the concentration of D-Ti₃C₂T_x in composites, the more the conversion of EM energy to thermal energy will be. Based on the mechanism, a prototype of thermoelectric generator is designed, which can convert the EM energy into power energy effectively. This thermoelectric generator will be the energy source for low power electric devices. Our finding will provide new ideas for the utilization of EM energy.

Enhanced Flexibility and Microwave Absorption Properties of HfC/SiC Nanofiber Mats

Hafnium carbide (HfC) phase, with a high melting point, excellent strength, and high electrical conductivity, could be a suitable addition to enhance the microwave absorption properties of one-dimensional silicon carbide (SiC) nanomaterials without sacrificing its high-temperature thermal stability. In the present work, HfC/SiC hybrid nanofiber mats with different HfC loading contents are fabricated by electrospinning and high-temperature pyrolysis. HfC hybrids with sizes of 5-10 nm are embedded in the SiC nanofibers. As the HfC content increases from 0 to 6.3 wt %, the average diameter of the fibers drops from 2.62 μm to 260 nm. Meanwhile, the electrical conductivity rises from 7.9 × 10^-8 to 4.2 × 10^-5 S/cm. Moreover, the flexibility of the nanofiber mats is also greatly improved, according to a 200-times 180° bending test. Furthermore, compared with pure SiC fiber mats, the HfC/SiC nanofiber mats possess much larger dielectric loss because of higher electrical conductivity. At the optimal HfC content of 2.5 wt %, the HfC/SiC nanofibers/silicon resin composite (10 wt %) exhibits a minimal reflection loss (RL) of -33.9 dB at 12.8 GHz and a 3 mm thickness with a broad effective absorption bandwidth (RL < -10 dB) of 7.4 GHz. The above results prove that introducing HfC into SiC nanofiber mats is an effective way to enhance their flexibility, dielectric properties, and microwave absorption performance.

In Situ Preparation of Cobalt Nanoparticles Decorated in N-Doped Carbon Nanofibers as Excellent Electromagnetic Wave Absorbers

Electrospinning and annealing methods are applied to prepare cobalt nanoparticles decorated in N-doped carbon nanofibers (Co/N-C NFs) with solid and macroporous structures. In detail, the nanocomposites are synthesized by carbonization of as-electrospun polyacrylonitrile/cobalt acetylacetonate nanofibers in an argon atmosphere. The solid Co/N-C NFs have lengths up to dozens of microns with an average diameter of ca. 500 nm and possess abundant cobalt nanoparticles on both the surface and within the fibers, and the cobalt nanoparticle size is about 20 nm. The macroporous Co/N-C NFs possess a hierarchical pore structure, and there are macropores (500 nm) and mesopores (2-50 nm) existing in this material. The saturation magnetization ( M_s) and coercivity ( H_c) of the solid Co/N-C NFs are 28.4 emu g^-1 and 661 Oe, respectively, and those of the macroporous Co/N-C NFs are 23.3 emu g^-1 and 580 Oe, respectively. The solid Co/N-C NFs exhibit excellent electromagnetic wave absorbability, and a minimum reflection loss (RL) value of -25.7 dB is achieved with a matching thickness of 2 mm for solid Co/N-C NFs when the filler loading is 5 wt %, and the effective bandwidth (RL ≤ -10 dB) is 4.3 GHz. Moreover, the effective microwave absorption can be achieved in the whole range of 1-18 GHz by adjusting the thickness of the sample layer and content of the dopant sample.

Flexible Fe3Si/SiC ultrathin hybrid fiber mats with designable microwave absorption performance

Flexible Fe₃Si/SiC ultrathin fiber mats have been fabricated by electrospinning and high temperature treatment (1400 °C) using polycarbosilane (PCS) and ferric acetylacetonate (Fe(acac)₃) as precursors.

Investigation on the growth mechanism of SiC whiskers during microwave synthesis

SiC whiskers with different morphologies are fabricated by microwave heating and the growth mechanisms of the SiC whiskers are simulated.