Exploration of Dextran for Application as Corrosion Inhibitor for Steel in Strong Acid Environment: Effect of Molecular Weight, Modification, and Temperature on Efficiency

Evaluation of the effect of sodium alginate, hydroxyethyl cellulose, aspartame, and poly(ethylene oxide)-b-poly(propylene oxide) copolymer on the in-vitro corrosion of AZ31 Mg alloy in simulated body fluid

Research on Mg-based implants has increased recently because of their compatibility and biodegradability. Despite this promise, challenges related to high corrosion rates hampered wide-scale deployment. This paper explores the inhibiting properties of biomacromolecules, sodium alginate (ALG), hydroxyethyl cellulose (HEC), aspartame (ASP), and poly(ethylene oxide)-b-poly(propylene oxide) copolymer (PEO-b-PPO) on AZ31 Mg alloy in simulated body fluid at 37 °C. Results revealed that PEO-b-PPO accelerated, ALG insignificantly inhibited, while ASP and HEC showed moderate inhibition. At 2000 ppm, ASP and HEC offered 54 % and 53 % protection after 48 h and over 65 % if blended. Mechanistic insights were gained via XPS, FTIR, and distribution of relaxation times (DRT) analysis. Three corrosion mechanisms, Cl- transport, charge transfer, and ion transport across inherent MgO lattice are revealed by DRT and occurred at f = 5 Hz, f = 21 Hz and 832 Hz, and f = 100,000 Hz. Inhibitors' presence prolonged the relaxation time or changed the frequency of occurrence. Carbonates (Mg, Ca), hydroxides (Mg), and phosphates are the main corrosion products. Adsorbed ASP and HEC molecules are mixed with these products to protect the alloy. These findings offer a better understanding of the underlying mechanisms that could facilitate the development of target-oriented corrosion inhibitors for Mg.

Electrochemical, surface, and theoretical investigations of palm kernel shell extract as an effective inhibitor for carbon-steel corrosion in 1 M HCl solution

Herein, we employed palm kernel shell extract (PKSE) as an eco-friendly inhibitor for carbon steel in acidic-induced corrosion. The corrosion inhibition of PKSE on carbon steel in 1 M HCI solution was investigated by electrochemical impedance spectroscopy, weight loss, and potentiodynamic polarization measurements. The surface was characterized by scanning electron microscopy equipped with energy-dispersive X-ray spectroscopy. Moreover, the elastic modulus and hardness tests were conducted. Weight loss measurements revealed that the optimum concentration of inhibitors is 500 ppm with 95.3% inhibition efficiency in 1 M HCl solution. Electrochemical results showed that the inhibitor could exhibit excellent corrosion inhibition performance and displayed mixed-type inhibition. The electrochemical impedance spectroscopy analysis shows that the inhibition performance increases by increasing the concentration of PKSE. The surface studies ensure the PKSE effectiveness in carbon steel surface damage reduction. Also, the adsorption of PKSE molecules on the carbon steel surface occurs according to the Langmuir isotherm model. The primary goal of this investigation was the utilization of palm kernel shell extract as corrosion inhibitor for 1018 low carbon steel in 1 M HCl solution, which highlights its novelty. The present results will be helpful to uncover the versatile importance of palm kernel shell compounds in the corrosion inhibition process.

The influence of molecular weight on the anticorrosion properties of chitosan coatings

The effort to replace toxic compounds with natural alternatives led to intensive investigations on the use of polysaccharides as coatings for corrosion protection. Biological macromolecules, such as chitosan, demonstrate great potential for the development of sustainable anticorrosion coatings. However, the role played by important properties, such as molecular weight, on the performance of the coatings, remains unclear. In this paper, the influence of molecular weight on the anticorrosion properties of chitosan coatings is investigated using AA2024-T3 aluminum alloy as substrate. Chitosan of three different molecular weights were used for the preparation of coatings and free-standing films, and their properties (morphology, swelling degree, and water contact angle) were evaluated. The corrosion performance of the coated samples was investigated by an atmospheric corrosion essay and by electrochemical impedance spectroscopy, in NaCl 3.5 % solution. The results show that the low-molecular-weight chitosan coatings present the lowest swelling degree (603 %), highest water contact angle (86.4°), lowest porosity, and superior performance in both corrosion tests, reaching impedances close to 105Ωcm2 even after seven days of exposure to corrosive solution.

In-situ biosynthesized plant exudate gums‑silver nanocomposites as corrosion inhibitors for mild steel in hydrochloric acid medium

Natural gums due to availability, multifunctionality, and nontoxicity are multifaceted in application. In corrosion inhibition applications, their performance, in unmodified form is unsatisfactory because of high hydration rate, solubility issues, algal and microbial contamination, as well as thermal instability. This work attempts to enhance the inhibitive performance of Berlinia grandiflora (BEG) and cashew (CEG) exudate gums through various modification approaches. The potential of biogenic BEG and CEG gums-silver (Ag) nanocomposites (NCPs) for corrosion inhibition of mild steel in 1 M HCl is studied. The nanocomposites were characterized using the FTIR, UV-vis, and TEM techniques. The corrosion studies through the gravimetric and electrochemical (PDP, EIS, LPR, and EFM) analyses reveal moderate inhibition performance by the nanocomposites. Furthermore, the PDP results reveal that both inhibitors are mixed-type with maximum corrosion inhibition efficiencies (IEs) of 61.2 % and 54.2 % for BEG-Ag NCP and CEG-Ag NCP, respectively at an optimum concentration of 1.0 %. Modification of these inhibitors with iodide ion (KI) significantly increased the IE values to 90.1 % and 88.5 % for BEG-Ag NCP and CEG-Ag NCP at the same concentration. Surface observation of the uninhibited and inhibited steel samples using SEM/EDAX, 3D Surface profilometer, and AFM affirm that the modified nanocomposites are highly effective.

Zwitterions and betaines as highly soluble materials for sustainable corrosion protection: Interfacial chemistry and bonding with metal surfaces

The primary requirements for interfacial adsorption and corrosion inhibition are solubility and the existence of polar functional groups, particularly charges. Traditional organic inhibitors have a solubility issue due to the hydrophobic moieties they incorporate. Most documented organic inhibitors have aromatic rings, hydrocarbon chains, and a few functional groups. The excellent solubility and high efficacy of zwitterions and betaines make them the perfect replacements for insoluble corrosion inhibitors. Zwitterions and betaines are more easily soluble because of interactions between their positive and negative charges (-COO-, -PO3-, -NH3, -NHR2, -NH2R, -SO3- etc.) and the polar solvents. The positive and negative charges also aid these molecules' physical and chemical adsorption at the metal-electrolyte interfaces. They develop a corrosion-inhibiting layer through their adsorption. After becoming adsorbed at the metal-electrolyte interface, they act as mixed-type inhibitors, slowing both cathodic and anodic processes. They usually adsorb according to the Langmuir adsorption isotherm. In this article, the corrosion inhibition potential of zwitterions and betaines in the aqueous phase, as well as their mode of action, are reviewed. This article details the advantages and disadvantages of utilizing zwitterions and betaines for sustainable corrosion protection.

Natural chitosan-based carbon dots as an eco-friendly and effective corrosion inhibitor for mild steel in HCl solution

Polysaccharide chitosan and L-histidine were applied to synthesize chitosan-based carbon dots (CA-CDs) by a simple laser ablation method. After characterization of the CA-CDs by FT-IR, UV-vis, Raman, XRD, TEM, and XPS, the CA-CDs were introduced as an eco-friendly and high-performance corrosion inhibitor for mild steel (MS) in 1.0 M HCl solution. The inhibition action and mechanism of CA-CDs were determined by weight loss and electrochemical measurements, in combination with SEM, AFM, and XPS. The results show that CA-CDs as mixed-type inhibitors could effectively weaken the corrosion of MS in 1.0 M HCl solution, and their maximum inhibition efficiency reaches 97.4 % at 40 mg L-1. The adsorption behavior of CA-CDs well obeys the Langmuir adsorption isotherm containing both chemisorption and physisorption. The chemisorption mainly results from the multiple adsorption sites in the CA-CDs, and the physical adsorption is due to the blocking and barrier effect of CA-CD nanoparticles. Both adsorption behaviors were proposed to elucidate the corrosion inhibition mechanism of CA-CDs.

Synthesis of phytic acid-modified chitosan and the research of the corrosion inhibition and antibacterial properties

In this study, chitosan (CS) and phytic acid (PA) were employed as raw materials to synthesize a range of chitosan-phytic acid complexes (CP) with different ratios (CS:PA = 12:1, 9:1, 6:1, 3:1, 1:1). The structures and elemental compositions of the compounds were characterized using Fourier-Transform Infrared Spectroscopy (FT-IR) and Scanning Electron Microscopy with Energy-Dispersive X-ray Spectroscopy (SEM-EDS). The thermal stability of the synthesized materials was analyzed using a Thermogravimetric Analyzer (TG). Electrochemical testing was conducted to explore the corrosion inhibition effect of the modified inhibitors with varying ratios on Q235 steel in 3.5 wt% NaCl solution. Additionally, Scanning Electron Microscopy (SEM) was utilized to investigate the surface morphology of the immersed samples. When the CS:PA ratio was 3:1, CP exhibited an impressive corrosion inhibition efficiency of 94.9 %. Furthermore, the antimicrobial properties of CP were evaluated using the colony plate counting method. At a CS:PA ratio of 1:1, CP demonstrated the minimum inhibitory concentration (MIC) and minimum bactericidal concentration (MBC) at 0.1250 % and 0.5000 %, respectively. This research introduces a novel green corrosion inhibitor capable of simultaneously reducing the electrochemical corrosion of Q235 while inhibiting biocorrosion, avoiding the antagonistic effects arising from the simultaneous use of biocides and corrosion inhibitors in the system.

Unexpected higher corrosion in the gas phase region of metals caused by calcium and magnesium ions compared to sodium ions

In the marine environment, Na+ ions have been the focus of attention owing to their high content, which is one of the important factors causing marine corrosion. With reference to the content of macro ions in seawater, circular iron samples were semi-immersed in 0.04 M MgCl2 and 0.6 M NaCl solutions containing different proportions of ethanol. Unexpectedly, we observed more severe corrosion effects in the gas phase region and at the gas-liquid interface of metal samples semi-immersed in the MgCl2 solution. Although the concentration of the MgCl2 solution was only 1/15 of that of the NaCl solution, the iron corrosion induced by MgCl2 was significantly more severe than that caused by NaCl when the ethanol content was increased. Mg2+ ions outperform Na+ ions in metal gas phase corrosion. Especially in the oxygen content of the gas phase corrosion product, MgCl2 caused an increase by up to 52.7%, while NaCl only resulted in a 10.3% increase. Ethanol is normally regarded as a corrosion inhibitor and exists in the liquid phase. Interestingly, in the gas phase and at the gas-liquid interface, ethanol aggravated rather than reducing iron corrosion, particularly in the presence of Mg2+ ions. In addition, we observed that Ca2+ ions produced more severe corrosion effects.

Effective inhibition of T95 steel corrosion in 15 wt% HCl solution by aspartame, potassium iodide, and sodium dodecyl sulphate mixture

Sustainable development goal 12 advocates the production and consumption of green and sustainable commodities. As such, pressure is mounting on the oil and gas industries for a paradigm shift. This work explores the potential of aspartame (a derivative of aspartic acid and phenylalanine) based formulation as a green inhibitor. The inhibiting effect of aspartame alone and in combination with potassium iodide (KI) or sodium dodecyl sulphate (SDS) or both on T95 steel in 15 wt% HCl solution at 60-90 °C is investigated using weight loss, electrochemical, and surface analysis techniques. The results show severe metal corrosion especially at 90 °C with a corrosion rate (v) of 186.37 mm/y. Aspartame inhibits corrosion and its inhibition efficiency (η) increases with an increase in temperature. At 6.80 mM, η of 86% is obtained at 90 °C. The addition of SDS to aspartame produces an antagonistic effect. A KI-aspartame mixture produces an antagonistic effect at 60 °C and 70 °C but a synergistic effect at 80 °C and 90 °C. There is a strong synergy when aspartame (6.80 mM), KI (1 mM), and SDS (1 mM) are mixed especially at higher temperatures. The mixture reduces v from 186.37 to 14.35 mm/y, protecting the metal surface by 92% at 90 °C. The mixture can be considered an acidizing corrosion inhibitor.

Anti-corrosive non-aqueous DBSA/MEA lamellar liquid crystal lubrication system

HYPOTHESIS

Since lamellar liquid crystals (LLCS) could be used for lubrication, many LLCS systems have been constructed to improve lubrication performance. However, most studies focused on the LLCS of the water system, and its corrosiveness brought some limitations to its application. Therefore, it is necessary to construct a non-aqueous LLCS system with good lubrication and anti-corrosion properties to improve its applicability.

EXPERIMENTS

Anionic surfactant dodecyl benzene sulfonic acid (DBSA) was used to construct non-aqueous LLCS in different solvents, including monoethanolamine (MEA) and diethanolamine (DEA). DBSA/H₂O LLCS system was constructed for comparison. The LLCS was characterized by polarizing microscope (POM), small-angle X-ray scattering (SAXS), and rheology. Its microstructure was discussed. Meanwhile, we evaluated the lubrication and anti-corrosion performance of LLCS. Its lubrication mechanism was explained through tribology tests and X-ray photoelectron spectrometer (XPS) analysis of the wear scar surface. Its anti-corrosion mechanism was investigated by using the weightlessness method, electrochemical test method, and quantum chemical theoretical calculations.

FINDINGS

The DBSA/MEA non-aqueous LLCS system showed better lubrication performance than DBSA/DEA and DBSA/H₂O LLCS. It can adsorb on the surface of the friction pair to form a lubrication friction film, which plays a better role in reducing friction and wear. The DBSA/MEA LLCS is less corrosive to metals because it can effectively isolate oxygen and water in the air between friction pairs. Furthermore, the lone pair electrons in the 2p orbital of the N atom in the MEA molecule could coordinate with the 3d empty orbital of the Fe atom, forming a protective film on the metal surface, which plays a good anti-corrosion effect. This work not only enriched the study of non-aqueous LLCS but also expanded its potential applications in the field of lubrication.

Dopamine modified natural glucomannan as a highly efficient inhibitor for mild steel: Experimental and theoretical methods

In this work, Glucomannan was modified with dopamine to synthesize a new polysaccharide Schiff base (GAD). After confirmation of GAD by NMR and FT-IR spectroscopic methods, it was introduced as a sustainable corrosion inhibitor with excellent anti-corrosion action for mild steel in 0.5 M hydrochloric acid (HCl) solution. Employing electrochemical test, morphology measurement, and theoretical analysis, the anticorrosion performance of GAD on mild steel in 0.5 M HCl solution is determined. Maximum efficiency of GAD for suppressing the corrosion rate of mild steel at 0.12 g L^-1 reaches 99.0 %. After immersion in HCl solution for 24 h, the results from scanning electron microscopy indicate that GAD is firmly attached to the mild steel surface by making a protective layer. According to the X-ray photoelectron spectroscopy (XPS), FeN bonds existed on the steel surface indicate the presence of chemisorption between GAD and Fe to form stable complexes attracted to the active position on the mild steel. The effects of Schiff base groups on the corrosion inhibition efficiencies were also investigated. Moreover, the inhibition mechanism of GAD was further illustrated by the free Gibbs energy, quantum chemical calculation and molecular dynamics simulation.

Developing novel imidazoline-modified glucose derivatives as eco-friendly corrosion inhibitors for Q235 steel

Many natural compounds and imidazoline derivatives have been previously evaluated as eco-friendly corrosion inhibitors for application in the food, pharmaceutical and chemical industries. Herein, a novel alkyl glycoside cationic imaginary ammonium salt (FATG) was designed via the grafting of imidazoline molecules into the skeleton of a glucose derivative, and its effects on the electrochemical corrosion behavior of Q235 steel in 1 M HCl were systemically investigated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves (PDP), and gravimetric measurements. The results indicated that its maximum inhibition efficiency (IE) was 96.81% at a concentration as low as 500 ppm. The adsorption of FATG on the Q235 steel surface followed the Langmuir adsorption isotherm. The scanning electron microscopy (SEM) and diffraction X-ray (XRD) results suggested the formation of inhibitor film on the metal surface, which significantly impeded the corrosion of Q235 steel. Additionally, FATG showed a high biodegradability efficiency (98.4%), which had great potential as a green corrosion inhibitor based on concepts of greenness and biocompatibility.

High-performance corrosion resistance of chemically-reinforced chitosan as ecofriendly inhibitor for mild steel

Finding new cost-effective and environmentally friendly anti-corrosion materials is a never-ending task. The present study is to prepare a new formulation based on chitosan derivatives with different degrees of substitution (chitosan-5-HMF) as an efficient green corrosion inhibitor to protect mild steel against corrosion in 1 M HCl. The inhibition performance of chitosan-5-HMF was determined by electrochemical tests coupled with theoretical study like as molecular dynamics (MD) simulations to assess the reactivity and adsorption mechanisms between chitosan-5-HMF and Fe. The obtained results revealed that chitosan-5-HMF3 performs excellently inhibition performance where its inhibition efficiency reached 97.01% at 200 mg/L, and it acted as an anode-based mixed inhibitor. SEM and contact angle analysis showed the formation of compact chitosan-5-HMF film on the steel surface. Molecular dynamic simulations also manifested that chitosan-5-HMF was absorbed more strongly on the metal surface in a parallel mode.

Synergistic Behavior of Polyethyleneimine and Epoxy Monomers Loaded in Mesoporous Silica as a Corrosion-Resistant Self-Healing Epoxy Coating

Corrosion is a significant problem and is, to a large extent, responsible for the degradation of metallic parts. In this direction, mesoporous silica particles (MSPs) were synthesized by a sol-gel technique and had an average pore diameter of ∼6.82 nm. The MSPs were loaded with polyethyleneimine (PEI) and epoxy monomers and, after that, carefully mixed into the epoxy matrix to formulate new modified polymeric coatings. The microstructural, compositional, structural, and thermal properties were investigated using various characterizing tools [Transmission electron microscopy, Fourier transform infrared spectroscopy, hermogravimetric analysis (TGA), and X-ray photoelectron spectroscopy]. TGA confirms the loading of mesoporous silica with a corrosion inhibitor, and its estimated loading amount is ∼8%. The electrochemical impedance spectroscopy properties of the reference and modified coated samples confirm the promising anti-corrosive performance of the synthesized polymeric smart coatings. Localized electrochemical tests (scanning vibrating electrode technique and scanning ion-selective electrode technique) evidence the corrosion inhibition ability of the coating, and its self-healing was also observed during 24 h of immersion. The decent anti-corrosion performance of the modified coatings can be credited to the efficient synergistic effect of the PEI and epoxy monomer.

Antipsychotic drug waste: A potential corrosion inhibitor for mild steel in the oil and gas industry

In this study, the corrosion inhibition efficiency of thioridazine hydrochloride (TH), an antipsychotic drug, on mild steel (commonly used pipeline material in the oil and gas industry) in 1 M hydrochloric acid (HCl) was evaluated using electrochemical techniques and weight loss method. Electrochemical impedance spectroscopy (EIS) results suggest that TH significantly enhances the polarization resistance (R_p) of mild steel. Similarly, potentiodynamic polarization results showed that the corrosion current density (i_corr) of mild steel decreased significantly with addition of TH. To understand the long-term effect of TH, mild steel was tested for 7 days in 100 ppm TH containing electrolyte. EIS results showed that the R_p did not change significantly after 24 h exposure as compared to 2 h exposure; whereas the R_p increased by 28% after 7-day exposure. Weight loss measurements revealed that the inhibition efficiency of TH is remarkably high (98.8%) after 7-day exposure. The adsorption free energy calculation suggests that at the initial stage (1-day) of mild steel exposure, TH was physically adsorbed onto the surface. However, at a later stage (7- day) the binding of TH was chemical, and hence the corrosion protection increased with increase in the exposure period. As compared to the wide range of corrosion inhibitors reported in the literature, TH has shown to be highly effective for mild steel. Thus, it can be suggested that TH drug waste is a potential corrosion inhibitor for mild steel pipelines in the oil and gas industry.

Anti-Corrosion Mechanism of Parsley Extract and Synergistic Iodide as Novel Corrosion Inhibitors for Carbon Steel-Q235 in Acidic Medium by Electrochemical, XPS and DFT Methods

The parsley extract (PLE) was prepared using absolute ethyl alcohol. The PLE and synergistic iodide were firstly utilized as efficacious corrosion inhibitors to slow down the corrosion rate of carbon steel-Q235 in 0.5 mol/L H₂SO₄ solution. The anti-corrosion performance was researched by weight loss method, electrochemical tests, surface analysis and quantum chemistry calculation. Results of electrochemical and weight loss tests show that the synergetic PLE and I⁻ exhibit the optimal corrosion inhibition efficiency 99%. The combined inhibitor displays the favorable long-term corrosion inhibition effect, and the inhibition efficiency can maintain more than 90% after 144 h immersion. The introduction of I⁻ makes carbon steel surface with higher negative charge amount, which could be beneficial to the interaction between corrosion inhibitor and Fe atoms. The adsorption behavior obeys the Langmuir isotherm adsorption, and involves chemical and physical adsorption. On the basis of electrochemical consequences and theoretical calculation, the adsorption process and anti-corrosion mechanisms are further explored.

Organo-metallic electrolyte additive for regulating hydrogen evolution and self-discharge in Mg–air aqueous battery

Metal–air battery with cutting-edge electrolyte modification technologies.

Efficient corrosion inhibition by sugarcane purple rind extract for carbon steel in HCl solution: mechanism analyses by experimental and in silico insights

Sugarcane purple rind ethanolic extract (SPRE) was evaluated as an efficient corrosion inhibitor for carbon steel (C-steel) in 1 M HCl solution. Dynamic weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and frequency modulation (EFM) measurements were employed to evaluate the anticorrosive efficiency of SPRE, which was further validated by morphological and wettability analyses. The results of the weight loss tests showed that the inhibition efficiency (η w) for C-steel in HCl solution increased with an increase in the concentration of SPRE. An increase in temperature moderately impaired the anticorrosive efficacy of SPRE. The maximum η w of 96.2% was attained for C-steel in the inhibition system with 800 mg L-1 SPRE at 298 K. The polarization curves indicated that SPRE simultaneously suppressed the anodic and cathodic reactions for C-steel in HCl solution, which can be categorized as a mixed-type corrosion inhibitor with a predominant anodic effect. The corrosion current density (i corr-P) was monotonously reduced with an increase in the concentration of SPRE. The charge transfer resistance (R ct) was enhanced for C-steel in the inhibition solution with a restrained capacitive property due to the adsorption of SPRE. A high temperature caused partial desorption of SPRE on the C-steel surface and a slight increase in i corr-P and decrease in R ct. However, SPRE still fully maintained its morphology and wettability at 328 K. The electrochemical kinetics of C-steel in HCl solution without and with SPRE was also supported by EFM spectra. The adsorption of SPRE conformed to the Langmuir isotherm and increased the corrosion activation energy of C-steel. Complementing the experimental observations, calculations based on density functional theory indicated that the hydroxyl-substituted pyran moiety on the carthamin (CTM) and anthocyanin (ATC) constituents in SPRE hardly contributed to its reactive activity due to their adsorption processes. Therefore, CTM and ATC exhibited imperfect parallel adsorption on the Fe (100) plane according to the molecular dynamics simulation, while anthoxanthin (ATA) and catechinic acid (CCA) constituents exhibited a flat orientation on the iron surface.

Date palm leaves extract as a green and sustainable corrosion inhibitor for low carbon steel in 15 wt.% HCl solution: the role of extraction solvent on inhibition effect

Date palm leaves (DPL) was extracted using acetone (ACE), ethanol (ETH), aqueous (AE), butanol (BUT), methanol (METH), isopropanol (ISO), and ethyl acetate (EHY ACT). The extracts were characterized using Fourier-transform infrared spectroscopy (FTIR) and ultraviolet-visible (UV-vis) spectroscopy. The various solvent DPL extracts were screened for anticorrosion property against low carbon steel in 15 wt.% HCl solution at 25 °C. ACE, AE, and ETH DPL extracts are found to promote the corrosion of the low carbon steel while BUT, ISO, METH, and EHY ACT DPL extracts exhibit anticorrosion property. However, BUT DPL extract shows the best anticorrosion property with 400 ppm protecting the low carbon steel by 82%. Based on the results from the screening experiments, BUT extract was selected for a comprehensive corrosion inhibition study. Inhibition effectiveness of BUT DPL extract is found to increase with increasing concentration with 1000 ppm affording 97% protection at 25 °C. The inhibition performance increases up to 40 °C but slightly decreases as the temperature was raised to 50 °C and 60 °C. However, BUT DPL extract could afford 86% protection at 60 °C. Scanning electron microscope and atomic force spectroscopy results confirm that BUT DPL extract is indeed an effective inhibitor for X60 carbon steel in 15 wt.% HCl solution.

Coumarin as a green inhibitor of chloride-induced aluminum corrosion: theoretical calculation and experimental exploration

In the present work, the adsorption mechanism and corrosion inhibition effect of coumarin as a green inhibitor was characterized. Quantum chemical calculation and molecular dynamics simulation of the coumarin molecule were performed to get insight into the adsorption model by assessing the frontier orbital parameters and adsorption configuration. The theoretical calculation disclosed that coumarin exhibited a higher adsorption reactivity in the water phase than that in the gas phase, and the C[double bond, length as m-dash]O structure in coumarin was the most favorable site for adsorption occurring. Coumarin could adsorb spontaneously on an aluminum surface in a parallel manner, where electron donation occurred from the aluminum surface to the inhibitor. Additionally, the experimental investigation determined that coumarin decreased the aluminum dissolution by suppressing both the anodic and cathodic reactions. The optimal coumarin concentration of 0.5 wt% resulted in a maximum inhibition efficiency (89.6%), but coumarin at a higher concentration would lead to the competitive and unstable adsorption of inhibitor molecules, thus decreasing the inhibition effect. Moreover, surface chemical characterization confirmed the formation of Al-coumarin complexes, which was in accordance with the theoretical calculation.

Effect of Intensifier Additives on the Performance of Butanolic Extract of Date Palm Leaves against the Corrosion of API 5L X60 Carbon Steel in 15 wt.% HCl Solution

The quest to replace toxic chemicals in the nearest future is revolutionizing the corrosion inhibitor research world by turning its attention to plant biomaterials. Herein, we report the corrosion inhibiting potential of butanolic extract of date palm leaves (BUT) on the corrosion of API 5L X60 carbon steel in 15 wt.% HCl solution. The mass loss, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), linear polarization (LPR), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDAX), and atomic force microscopy (AFM) techniques were employed in the investigation. We also report the effect of intensifier additives, namely formic acid (FA), potassium iodide (KI), and zinc nitrate (Zn(NO3)2) as well as temperature on the corrosion inhibiting performance of BUT. BUT exhibits inhibiting ability but the extent of inhibition is dependent on concentration, temperature, and intensifiers’ concentration. At 25 °C, 200 mg/L BUT and 700 mg/L BUT protected the carbon steel surface by 50% and 88%, respectively. The addition of 3 mM FA and 5 mM KI to 200 mg/L upgraded the extract performance to 97% and 95%, respectively. Zn(NO3)2 performs poorly as an intensifier for BUT under acidizing conditions. The adsorption of BUT + FA and BUT + KI is synergistic in nature whereas that of BUT + Zn(NO3)2 drifts towards antagonistic behavior according to the calculated synergism parameter. Increase in the system temperature resulted in a slight decline in the inhibition efficiency of BUT + FA and BUT + KI but with efficiency of above 85% achieved at 60 °C. The SEM and AFM results corroborate results from the electrochemical techniques.

Exploration of Sunflower Oil As a Renewable Biomass Source to Develop Scalable and Highly Effective Corrosion Inhibitors in a 15% HCl Medium at High Temperatures

The feasibility study of utilizing sunflower oil as renewable biomass source to develop highly effective inhibitors for mild steel corrosion (MS) in the 15% HCl medium was done by weight loss, potentiodynamic polarization (PDP), dynamic electrochemical impedance spectroscopy (DEIS), and electrochemical impedance spectroscopy (EIS), supported with energy-dispersive X-ray (EDX), atomic force microscopy (AFM), and field-emission scanning electron microscope (FESEM) techniques. Moreover, a complementary theoretical investigation was carried out to clarify the inhibition mechanism of inhibitors by density functional theory (DFT), density functional based tight-binding (DFTB), and molecular dynamics (MD) simulation approaches. The obtained results confirm that sunflower-oil-based corrosion inhibitor (SFOCI) has a significant anticorrosion property toward the dissolution of MS in 15% HCl solution in the temperature range 20-80 °C. In addition, the results show that SFOCI could provide an inhibition efficiency of 98 and 93% at 60 and 80 °C, respectively. The inhibition mechanism of SFOCIs was mixed-type and their adsorption on the surface of MS was mainly chemisorption. The FESEM and EDX studies proved the presence of SFOCI molecules on the surface of MS. In addition, the adsorption energy of SFOCI indicated an intense interaction between the inhibitor and surface of Fe. The results of this study could open a new window for the design and development of scalable and effective eco-friendly vegetable-oil-based corrosion inhibitors for highly corrosive solutions at high temperatures.

Electrochemical Quantification of Corrosion Mitigation on Iron Surfaces with Gallium(III) and Zinc(II) Metallosurfactants

We have recently described a new potential use for Langmuir-Blodgett films of surfactants containing redox-inert metal ions in the inhibition of corrosion and have shown good qualitative results for both iron and aluminum surfaces. In this study we proceed to quantify electrochemically the viability of gallium(III)- and zinc(II)-containing metallosurfactants [Ga^III(L^N2O3)] (1) and [Zn^II(L^N2O2)H₂O] (2) as mitigators for iron corrosion in saline and acidic media. We evaluate their charge transfer suppression and then focus on potentiodynamic polarization and impedance spectroscopy studies, including detailed SEM data to interrogate their metal dissolution/oxygen reduction rate mitigation abilities. Both complexes show some degree of mitigation, with a more pronounced activity in saline than in acidic medium.

Synergistic inhibitory effects of free nitrous acid and imidazoline derivative on metal corrosion in a simulated water injection system

To maintain the integrity of the internal surfaces of the pipelines in oil and gas industry, chemicals, including corrosion inhibitors and biocides, are commonly dosed to prevent corrosion. Imidazoline and its derivatives are widely used corrosion inhibitors for the protection of oil pipelines, which have been shown effective in reducing general corrosion. As an effective biocide, free nitrous acid (FNA) is suitable to inhibit microbially influenced corrosion, induced by for example sulfate-reducing bacteria. In this paper, we hypothesize that the continuous addition of imidazoline and intermittent dosing of FNA, when used in combination, would yield effective control of both general and pitting corrosions. As a typical imidazoline derivative, N-b-hydroxyethyl oleyl imidazoline (HEI-17) was applied in conjunction with intermittent dosing of FNA in the experimental system, with the results compared with two control systems, one receiving HEI-17 only, and one receiving no chemical dosing. The corrosion properties were monitored with open circuit potential, electrochemical impedance spectroscopy, linear polarization resistance, 3D optical profiling, and weight-loss measurement. Following a single dose of FNA, the general corrosion rates in the experimental reactor dropped up to 50% of that in the reactor receiving continuous HEI-17 dosing (0.27 ± 0.04 vs. 0.54 ± 0.08 mm/y), but gradually recovered to 93.4% of that in 2.5 months. After the FNA treatment, the pitting corrosion was decreased by 64.6% compared with continuous HEI-17 dosing reactor for a month from measuring the cumulative distribution of the pitting depth. HEI-17 treatment alone showed moderate pitting corrosion inhibition effect (approx. 27%), and the FNA treatment inhibited the formation of deep pits effectively. The combined application of HEI-17 and FNA has shown synergistic effects and high efficiency in mitigating MIC in the simulated water injection system. This treatment strategy has strong potential to be applied in the practical oilfield operations.

Evaluation of the corrosion inhibition efficacy of Cola acuminata extract for low carbon steel in simulated acid pickling environment

In this study, Kola nut extract (KE) was evaluated for inhibiting ability towards low carbon steel corrosion in 1 M HCl solution using weight loss and electrochemical techniques. The surface of the corroded carbon steel was examined by Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and atomic force microscopy (AFM). Elemental composition of the corrosion products and/or adsorbed inhibitor film on the carbon steel surface was determined with the aid of an energy-dispersive X-ray spectroscopy (EDX). The ultraviolet-visible (UV-vis) experiments were also performed to get information about the interaction of KE with the carbon steel surface. It was found that KE exhibited good corrosion protection property. From weight loss technique, corrosion rate was reduced from 0.387 to 0.054 mm/year by 700 ppm of KE at room temperature after 24 h immersion and this corresponded to inhibition efficiency (IE) of 86%. The IE however depreciated with rise in temperature. FTIR results reveal that KE interacted with the carbon steel surface through the O and N heteroatoms of its phytoconstituents. FTIR spectroscopy, UV-vis, SEM, AFM, and EDX data provided proof of KE adsorption on the steel surface as reason for the corrosion inhibition.

Uniform, Anticorrosive, and Antiabrasive Coatings on Metallic Surfaces for Cation-Metal and Cation-π Interactions

Metals are widely used, from daily life to modern industry. Great efforts have been made to protect the metals with various coatings. However, the well-known conventional electrochemical corrosion induced by cations and the ubiquitous nature of the coffee-ring effect make these processes very difficult. Here, a scheme by two bridges of cations and ethylenediamine (EDA) is proposed to overcome the coffee-ring effect and electrochemical corrosion and experimentally achieve uniform, anticorrosive, and antiabrasive coatings on metallic surfaces. Anticorrosive capability reaches about 26 times higher than that without cation-controlled coatings at 12 h in extremely acidic, high-temperature, and high-humidity conditions and still enhances to 2.7 times over a week. Antiabrasive capability also reaches 2.5 times. Theoretical calculations show that the suspended materials are uniformly adsorbed on the surface mediated by complexed cations through strong cation-metal and cation-π interactions. Notably, the well-known conventional electrochemical corrosion induced by cations is avoided by EDA to control cations solubility in different coating processes. These findings provide a new efficient, cost-effective, facile, and scalable method to fabricate protective coatings on metallic materials and a methodology to study metallic nanostructures in solutions, benefitting practical applications including coatings, printing, dyeing, electrochemical protection, and biosensors.