Alkaline Exchange Polymer Membrane Electrolyte for High Performance of All-Solid-State Electrochemical Devices

Quaternized Polysulfone as a Solid Polymer Electrolyte Membrane with High Ionic Conductivity for All-Solid-State Zn-Air Batteries

Solid polymer electrolytes (SPEs) are gaining attention as viable alternatives to traditional aqueous electrolytes in zinc-air batteries (ZABs), owing to their enhanced performance and stability. In this study, anion-exchange solid polymer electrolytes (A-SPEs) were synthesized via electrophilic aromatic substitution and substitution reactions. Thin films were prepared using the solvent casting method and characterized using proton nuclear magnetic resonance (¹H-NMR), Fourier-transform infrared spectroscopy (FT-IR), and thermogravimetric analysis (TGA). The ion-exchange capacity (IEC), KOH uptake, ionic conductivity, and battery performance were also obtained by varying the degree of functionalization of the A-SPEs (30 and 120%, denoted as PSf30/PSf120, respectively). The IEC analysis revealed that PSf120 exhibited a higher quantity of functional groups, enhancing its hydroxide conductivity, which reached a value of 22.19 mS cm-1. In addition, PSf120 demonstrated a higher power density (70 vs. 50 mW cm-2) and rechargeability than benchmarked Fumapem FAA-3-50 A-SPE. Postmortem analysis further confirmed the lower formation of ZnO for PSf120, indicating the improved stability and reduced passivation of the zinc electrode. Therefore, this type of A-SPE could improve the performance and rechargeability of all-solid-state ZABs.

Potassium Decahydrido-closo-Decaborane Urea Complex as a Potential Solid-State Electrolyte for Potassium Metal Batteries

All-solid-state potassium metal batteries have been considered promising candidates for large-scale energy storage because of abundance and wide availability of K resources, elimination of flammable liquid organic electrolytes, and incorporation of high-capacity K metal anode. However, unideal K-ion conductivities of most reported K-ion solid electrolytes have restricted the development of these batteries. Herein, a novel K2B10H10·CO(NH2)2 complex is reported, forming by incorporating urea into K2B10H10, to achieve an enhanced K-ion conductivity. The crystal structure of K2B10H10·CO(NH2)2 was determined as a monoclinic lattice with the space group of C2/c (No. 15). K2B10H10·CO(NH2)2 delivers an ionic conductivity of 2.7 × 10-8 S cm-1 at 25 °C, and reaching 1.3 × 10-4 S cm-1 at 80 °C, which is about 4 orders of magnitude higher than that of K2B10H10. One possible reason is the anion expansion in size due to the presence of dihydrogen bonds in K2B10H10·CO(NH2)2, resulting in an increase in the K-H bond distance and the electrostatic potential, thereby enhancing the mobility of K+. The K-ion conductivity is also higher than those of most hydridoborate-based K-ion conductors reported. Besides, K2B10H10·CO(NH2)2 reveals a wide electrochemical stability window and remarkable interface compatibility with K metal electrodes, suggesting a promising electrolyte for all-solid-state K metal batteries.

Natural Pyranosyl Materials: Potential Applications in Solid-State Batteries

Solid-state batteries have become one of the hottest research areas today, due to the use of solid-state electrolytes enabling the high safety and energy density. Because of the interaction with electrolyte salts and the abundant ion transport sites, natural polysaccharide polymers with rich functional groups such as -OH, -OR or -COO^- etc. have been applied in solid-state electrolytes and have the merits of possibly high ionic conductivity and sustainability. This review summarizes the recent progress of natural polysaccharides and derivatives for polymer electrolytes, which will stimulate further interest in the application of polysaccharides for solid-state batteries.

Poly(acrylic acid)-Based Composite Gel Polymer Electrolytes with High Mechanical Strength and Ionic Conductivity toward Flexible Zinc-Air Batteries with Long Cycling Lifetime

The rapid development of portable, flexible, and wearable devices motivates the requirement for flexible zinc-air batteries (FZABs) not only to provide high energy density but also to have sufficient deformability for wearer comfort. The gel polymer electrolyte (GPE) serves as the core part of the FZABs, playing a key function in the battery's practical output performance such as discharge voltage, energy density, and cycling life. Unfortunately, ascribed to its high water absorption, the GPE regularly shows comparatively poor mechanical strength, which is difficult to offer sufficient physical support between electrodes. Herein, we report an optimized poly(acrylic acid) (PAA)-based composite GPE with the aluminum oxide (Al2O3) filler and apply it for FZAB. The mechanical strength, electrolyte absorption capacity, electrolyte retention ability, and ionic conductivity of the PAA-Al2O3 gel polymers and corresponding GPEs were investigated. The results indicate that the above performances of polymers and corresponding GPEs depend to a considerable extent on the content of the addition of Al2O3 particles. When 20 wt.% Al2O3 is added to the PAA polymer, the obtained PAA-20 wt.% Al2O3 gel polymer exhibits improved mechanical strength. The corresponding PAA-20 wt.% Al2O3 GPE shows a high ionic conductivity of 186 mS cm-1 and pleasurable electrolyte retention capability. This optimized GPE enables the assembled FZAB to display a long cycling lifetime of 384 h, a large power density of 77.7 mW cm-2, and excellent discharge performance. Moreover, the integrated FZAB can power various electronic devices, demonstrating its outstanding practicability and extensibility as a flexible power source.

Functionalized Metallic 2D Transition Metal Dichalcogenide-Based Solid-State Electrolyte for Flexible All-Solid-State Supercapacitors

Highly efficient and durable flexible solid-state supercapacitors (FSSSCs) are emerging as low-cost devices for portable and wearable electronics due to the elimination of leakage of toxic/corrosive liquid electrolytes and their capability to withstand elevated mechanical stresses. Nevertheless, the spread of FSSSCs requires the development of durable and highly conductive solid-state electrolytes, whose electrochemical characteristics must be competitive with those of traditional liquid electrolytes. Here, we propose an innovative composite solid-state electrolyte prepared by incorporating metallic two-dimensional group-5 transition metal dichalcogenides, namely, liquid-phase exfoliated functionalized niobium disulfide (f-NbS₂) nanoflakes, into a sulfonated poly(ether ether ketone) (SPEEK) polymeric matrix. The terminal sulfonate groups in f-NbS₂ nanoflakes interact with the sulfonic acid groups of SPEEK by forming a robust hydrogen bonding network. Consequently, the composite solid-state electrolyte is mechanically/dimensionally stable even at a degree of sulfonation of SPEEK as high as 70.2%. At this degree of sulfonation, the mechanical strength is 38.3 MPa, and thanks to an efficient proton transport through the Grotthuss mechanism, the proton conductivity is as high as 94.4 mS cm^-1 at room temperature. To elucidate the importance of the interaction between the electrode materials (including active materials and binders) and the solid-state electrolyte, solid-state supercapacitors were produced using SPEEK and poly(vinylidene fluoride) as proton conducting and nonconducting binders, respectively. The use of our solid-state electrolyte in combination with proton-conducting SPEEK binder and carbonaceous electrode materials (mixture of activated carbon, single/few-layer graphene, and carbon black) results in a solid-state supercapacitor with a specific capacitance of 116 F g^-1 at 0.02 A g^-1, optimal rate capability (76 F g^-1 at 10 A g^-1), and electrochemical stability during galvanostatic charge/discharge cycling and folding/bending stresses.

Design of co-continuous structure of cellulose/PAA-based alkaline solid polyelectrolyte for flexible zinc-air battery

In order to prepare high ionic conductivity and robust mechanical properties of alkaline solid polyelectrolyte (ASPE) for applications in flexible wearable devices, a co-continuous structure membrane was designed using in-situ polymerization to introduce cross-linked polyacrylic acid (N-PAA) into the cellulose network constructed by regenerated degreasing cotton (RDC). The resultant ASPE membrane showed high ionic conductivity (430 mS·cm^-1 at 25 °C), strong mechanical properties, and excellent alkaline stabilities, proving the viability of cellulose for use in energy storage systems. Surprisingly, the sandwich-shaped zinc-air battery assembled using RDC/N-PAA/KOH membranes as electrolytes exhibits superior values of cycling stability, discharge time, specific capacity (731.5 mAh·g^-1), peak power density (40.25 mW·cm^-2), and mechanical flexibility. Even under bending conditions, the zinc-air batteries still possess stable energy supply performance, suggesting this novel solid polyelectrolyte has promising application for wearable technology.

Interconnected Hollow Porous Polyacrylonitrile-Based Electrolyte Membrane for a Quasi-Solid-State Flexible Zinc-Air Battery with Ultralong Lifetime

Quasi-solid-state flexible zinc-air batteries (FZABs) have received enormous attention due to their low cost and high safety. However, the constraints in lifetime resulting from the lack of stable quasi-solid-state electrolyte membranes and efficient bifunctional electrocatalysts toward oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) hinder the large-scale manufacture and commercialization of FZABs to power electric devices. Herein, a polyacrylonitrile (PAN)-based membrane (HPPANP) fabricated via facile coaxial electrospinning, water dissolution, lyophilization, and KOH preimmersion method was utilized as the quasi-solid-state electrolyte membrane. The interconnected hollow porous structure based on PAN nanofibers endows HPPANP with outstanding electrolyte-uptake/retention capabilities for high ionic conductivity and nanolevel wetted electrolyte/anode interface for uniform Zn dissolution/deposition, thus prolonging the lifespan of the FZABs. In addition, the in situ alkaline hydrolysis of KOH solution supplies HPPANP with abundant oxygen-containing groups, which also improves its ionic conductivity. Additionally, we synthesized a Co/N-doped hollow carbon sphere (CoN-CS) electrocatalyst that exhibits superior ORR and OER electrocatalytic activities with a low potential difference (ΔE) of 0.73 V. Such favorable ORR and OER performances can be mainly attributed to the hierarchical hollow micro/nanostructures with abundant active sites, long-term stability, and favorable electron/ion diffusion pathway. As a result, the assembled FZAB equipped with the CoN-CS catalyst and HPPANP displays high power density (123.8 mW cm^-2) and preferable long-term cycling performance (more than 50 h at 3 mA cm^-2).

Hierarchically Nanostructured Solid-State Electrolyte for Flexible Rechargeable Zinc-Air Batteries

The construction of safe and environmentally-benign solid-state electrolytes (SSEs) with intrinsic hydroxide ion-conduction for flexible zinc-air batteries is highly desirable yet extremely challenging. Herein, hierarchically nanostructured CCNF-PDIL SSEs with reinforced concrete architecture are constructed by nanoconfined polymerization of dual-cation ionic liquid (PDIL, concrete) within a robust three-dimensional porous cationic cellulose nanofiber matrix (CCNF, reinforcing steel), where plenty of penetrating ion-conductive channels are formed and undergo dynamic self-rearrangement under different hydrated levels. The CCNF-PDIL SSEs synchronously exhibit good flexibility, mechanical robustness, superhigh ion conductivity of 286.5 mS cm^-1 , and decent water uptake. The resultant flexible solid-state zinc-air batteries deliver a high-power density of 135 mW cm^-2 , a specific capacity of 775 mAh g^-1 and an ultralong cycling stability with continuous operation of 240 hours for 720 cycles, far outperforming those of the state-of-the-art solid-state batteries. The marriage of biomaterials with the diversity of ionic liquids creates enormous opportunities to construct advanced SSEs for solid-state batteries.

Bioinspired Tough Solid-State Electrolyte for Flexible Ultralong-Life Zinc-Air Battery

Manufacturing advanced solid-state electrolytes (SSEs) for flexible rechargeable batteries becomes increasingly important but remains grand challenge. The sophisticated structure of robust animal dermis and good water-retention of plant cell in nature grant germane inspirations for designing high-performance SSEs. Herein, tough bioinspired SSEs with intrinsic hydroxide ion (OH^- ) conduction are constructed by in situ formation of OH^- conductive ionomer network within a hollow-polymeric-microcapsule-decorated hydrogel polymer network. By virtue of the bioinspired design and dynamic dual-penetrating network structure, the bioinspired SSEs simultaneously obtain mechanical robustness with 1800% stretchability, good water uptake of 107 g g^-1 and water retention, and superhigh ion conductivity of 215 mS cm^-1 . The nanostructure of bioinspired SSE and related ion-conduction mechanism are revealed and visualized by molecular dynamics simulation, where plenty of compact and superfast ion-transport channels are constructed, contributing to superhigh ion conductivity. As a result, the flexible solid-state zinc-air batteries assembled with bioinspired SSEs witness high power density of 148 mW cm^-2 , specific capacity of 758 mAh g^-1 and ultralong cycling stability of 320 h as well as outstanding flexibility. The bioinspired methodology and deep insight of ion-conduction mechanism will shed light on the design of advanced SSEs for flexible energy conversion and storage systems.

Mapping the Design of Electrolyte Materials for Electrically Rechargeable Zinc-Air Batteries

Electrically rechargeable zinc-air batteries (ERZABs) have attracted substantial research interest as one of the best candidate power sources for electric vehicles, grid-scale energy storage, and portable electronics owing to their high theoretical capacity, low cost, and environmental benignity. However, the realization of ERZABs with long cycle life and high energy and power densities is still a considerable challenge. The electrolyte, which serves as the ionic conductor, is one of the core components of ERZABs, as it plays a significant role during the discharge-charge process and greatly influences the rechargeability, operating voltage, lifespan, power density, and safety of ERZABs. Herein, the fundamental electrochemistry of electrolyte materials for ERZABs and the associated challenges are presented. Furthermore, recent advances in electrolyte materials for ERZABs, including alkaline aqueous electrolytes, nonalkaline electrolytes, ionic liquids, and semisolid-state electrolytes are discussed. This work aims to provide insights into the future exploration of high-performance electrolytes and thus promote the development of ERZABs.

Composite Polymer Anion Exchange Membranes with Sandwich Structure and Improved Performance for Zn-Air Battery

In this study, we fabricated a composite polymer anion exchange membrane (AEM) with a sandwich structure. This prepared AEM demonstrated high ionic conductivity (0.25 Scm⁻¹), excellent alkali resistance (8 M KOH), and good mechanical properties (tensile strength of 0.455 MPa and elongation at break of 82.13%). Here, degrease cotton (DC) treated with LiOH/urea aqueous solution was used and immersed into a coagulation bath to form a film. This film was immersed in acrylic acid (AA) monomers, and in-suit polymerization was carried out in the presence of KOH and an initiator. Finally, a composite polymer membrane with sandwich structure was achieved, in which the upper and bottom layers were mainly composed of polymerized AA (PAA) while the central layer was mainly composed of DC derived film. The central layer acted as a skeleton to improve the mechanical properties and alkali resistance. The top and bottom layers (PAA-rich layers) acted as OH- ion transport carriers, making basic cations migrate along the main chain of PAA. This newly developed composite membrane showed increased tensile strength and an elongation at break of 2.7 and 1.5 times, respectively, when compared to a control PAA/KOH AEM film. Furthermore, an electrochemical stability window of 2.0 V was measured via the cyclic voltammetry curve test, showing a wide electrochemical window and promising application in Zn–Air batteries.

A Review of the Use of GPEs in Zinc-Based Batteries. A Step Closer to Wearable Electronic Gadgets and Smart Textiles

With the flourish of flexible and wearable electronics gadgets, the need for flexible power sources has become essential. The growth of this increasingly diverse range of devices boosted the necessity to develop materials for such flexible power sources such as secondary batteries, fuel cells, supercapacitors, sensors, dye-sensitized solar cells, etc. In that context, comprehensives studies on flexible conversion and energy storage devices have been released for other technologies such Li-ion standing out the importance of the research done lately in GPEs (gel polymer electrolytes) for energy conversion and storage. However, flexible zinc batteries have not received the attention they deserve within the flexible batteries field, which are destined to be one of the high rank players in the wearable devices future market. This review presents an extensive overview of the most notable or prominent gel polymeric materials, including biobased polymers, and zinc chemistries as well as its practical or functional implementation in flexible wearable devices. The ultimate aim is to highlight zinc-based batteries as power sources to fill a segment of the world flexible batteries future market.

Biomorphic structural batteries for robotics

Batteries with conformal shape and multiple functionalities could provide new degrees of freedom in the design of robotic devices. For example, the ability to provide both load bearing and energy storage can increase the payload and extend the operational range for robots. However, realizing these kinds of structural power devices requires the development of materials with suitable mechanical and ion transport properties. Here, we report biomimetic aramid nanofibers–based composites with cartilage-like nanoscale morphology that display an unusual combination of mechanical and ion transport properties. Ion-conducting membranes from these aramid nanofiber composites enable pliable zinc-air batteries with cyclic performance exceeding 100 hours that can also serve as protective covers in various robots including soft and flexible miniaturized robots. The unique properties of the aramid ion conductors are attributed to the percolating network architecture of nanofibers with high connectivity and strong nanoscale filaments designed using a graph theory of composite architecture when the continuous aramid filaments are denoted as edges and intersections are denoted as nodes. The total capacity of these body-integrated structural batteries is 72 times greater compared with a stand-alone Li-ion battery with the same volume. These materials and their graph theory description enable a new generation of robotic devices, body prosthetics, and flexible and soft robotics with nature-inspired distributed energy storage.

Alkaline Double-Network Hydrogels with High Conductivities, Superior Mechanical Performances, and Antifreezing Properties for Solid-State Zinc-Air Batteries

For the development of advanced flexible and wearable electronic devices, functional electrolytes with excellent conductivity, temperature tolerance, and desirable mechanical properties need to be engineered. Herein, an alkaline double-network hydrogel with high conductivity and superior mechanical and antifreezing properties is designed and promisingly utilized as the flexible electrolyte in all-solid-state zinc-air batteries. The conductive hydrogel is comprised of covalently cross-linked polyelectrolyte poly(2-acrylamido-2-methylpropanesulfonic acid potassium salt) (PAMPS-K) and interpenetrating methyl cellulose (MC) in the presence of concentrated alkaline solutions. The covalently cross-linked PAMPS-K skeleton and interpenetrating MC chains endow the hydrogel with good mechanical strength, toughness, an extremely rapid self-recovery capability, and an outstanding antifatigue property. Gratifyingly, the entrapment of a concentrated alkaline solution in the hydrogel matrix yields an extremely high ionic conductivity (105 mS cm^-1 at 25 °C) and an excellent antifreezing capacity. The hydrogel retains comparable conductivity and eligible strength to withstand various mechanical deformations at -20 °C. The all-solid-state zinc-air batteries using PAMPS-K/MC hydrogels as flexible alkaline electrolytes exhibit comparable values of specific capacity (764.7 mAh g^-1), energy capacity (850.2 mWh g^-1), cycling stability, and mechanical flexibility. The batteries still possess competitive electrochemical performances even when the operating temperature drops to -20 °C.

Prospects for Anion-Exchange Membranes in Alkali Metal–Air Batteries

Rechargeable alkali metal–air batteries have enormous potential in energy storage applications due to their high energy densities, low cost, and environmental friendliness. Membrane separators determine the performance and economic viability of these batteries. Usually, porous membrane separators taken from lithium-based batteries are used. Moreover, composite and cation-exchange membranes have been tested. However, crossover of unwanted species (such as zincate ions in zinc–air flow batteries) and/or low hydroxide ions conductivity are major issues to be overcome. On the other hand, state-of-art anion-exchange membranes (AEMs) have been applied to meet the current challenges with regard to rechargeable zinc–air batteries, which have received the most attention among alkali metal–air batteries. The recent advances and remaining challenges of AEMs for these batteries are critically discussed in this review. Correlation between the properties of the AEMs and performance and cyclability of the batteries is discussed. Finally, strategies for overcoming the remaining challenges and future outlooks on the topic are briefly provided. We believe this paper will play a significant role in promoting R&D on developing suitable AEMs with potential applications in alkali metal–air flow batteries.