Nature-Inspired Liquid Infused Systems for Superwettable Surface Energies

Fundamentals and Applications of Surface Wetting

In an era defined by an insatiable thirst for sustainable energy solutions, responsible water management, and cutting-edge lab-on-a-chip diagnostics, surface wettability plays a pivotal role in these fields. The seamless integration of fundamental research and the following demonstration of applications on these groundbreaking technologies hinges on manipulating fluid through surface wettability, significantly optimizing performance, enhancing efficiency, and advancing overall sustainability. This Review explores the behavior of liquids when they engage with engineered surfaces, delving into the far-reaching implications of these interactions in various applications. Specifically, we explore surface wetting, dissecting it into three distinctive facets. First, we delve into the fundamental principles that underpin surface wetting. Next, we navigate the intricate liquid-surface interactions, unraveling the complex interplay of various fluid dynamics, as well as heat- and mass-transport mechanisms. Finally, we report on the practical realm, where we scrutinize the myriad applications of these principles in everyday processes and real-world scenarios.

Engineered Sustainable Omniphobic Coatings to Control Liquid Spreading on Food-Contact Materials

The adhesion of sticky liquid foods to a contacting surface can cause many technical challenges. The food manufacturing sector is confronted with many critical issues that can be overcome with long-lasting and highly nonwettable coatings. Nanoengineered biomimetic surfaces with distinct wettability and tunable interfaces have elicited increasing interest for their potential use in addressing a broad variety of scientific and technological applications, such as antifogging, anti-icing, antifouling, antiadhesion, and anticorrosion. Although a large number of nature-inspired surfaces have emerged, food-safe nonwetted surfaces are still in their infancy, and numerous structural design aspects remain unexplored. This Review summarizes the latest scientific research regarding the key principles, fabrication methods, and applications of three important categories of nonwettable surfaces: superhydrophobic, liquid-infused slippery, and re-entrant structured surfaces. The Review is particularly focused on new insights into the antiwetting mechanisms of these nanopatterned structures and discovering efficient platform methodologies to guide their rational design when in contact with food materials. A detailed description of the current opportunities, challenges, and future scale-up possibilities of these nanoengineered surfaces in the food industry is also provided.

The antifouling mechanism and application of bio-inspired superwetting surfaces with effective antifouling performance

With the rapid development of industries, the issue of pollution on Earth has become increasingly severe. This has led to the deterioration of various surfaces, rendering them ineffective for their intended purposes. Examples of such surfaces include oil rigs, seawater intakes, and more. A variety of functional surface techniques have been created to address these issues, including superwetting surfaces, antifouling coatings, nano-polymer composite materials, etc. They primarily exploit the membrane's surface properties and hydration layer to improve the antifouling property. In recent years, biomimetic superwetting surfaces with non-toxic and environmental characteristics have garnered massive attention, greatly aiding in solving the problem of pollution. In this work, a detailed presentation of antifouling superwetting materials was made, including superhydrophobic surface, superhydrophilic surface, and superhydrophilic/underwater superoleophobic surface, along with the antifouling mechanisms. Then, the applications of the superwetting antifouling materials in antifouling domain were addressed in depth.

Cinnamaldehyde grafted porous Aerogel-Organ gel liquid infused surface for achieving difunctional long-term dynamic antifouling

Marine biofouling caused a number of questions about energy consumption and safety. While there were still some challenges in developing an environmentally friendly, non-toxic and long-term antifouling slippery liquid-infused porous surface (SLIPS). Here, we proposed a difunctional antifouling strategy via constructing porous polydimethylsiloxane (PDMS) surface with a layer of aerogel by sol-gel method and grafted cinnamaldehyde chemically. The improvement in structure enhanced the liquid storage stability of coating, which in turn increases its anti-bioadhesive ability. In addition, the grafted cinnamaldehyde could also be used to act as a chemical antibacterial and is intelligently released in the face of harsh fouling environments, which played a key role in prolonging the antibacterial lifespan of the coating. After the 120-hour anti-bacteria experiment and the 25-day anti-algae experiment, the anti-Escherichia coli (anti-E. coli) rate and the anti-algae rate of the coating reached 99.6% and 99.9%, respectively, which was attributed to the excellent long-term antifouling properties of the coating. The combination of physical and chemical antifouling property made the coating achieve long-term fouling prevention for marine engineering equipment.

Design, fabrication, and applications of bioinspired slippery surfaces

Bioinspired slippery surfaces (BSSs) have attracted considerable attention owing to their antifouling, drag reduction, and self-cleaning properties. Accordingly, various technical terms have been proposed for describing BSSs based on specific surface characteristics. However, the terminology can often be confusing, with similar-sounding terms having different meanings. Additionally, some terms fail to fully or accurately describe BSS characteristics, such as the surface wettability of lubricants (hydrophilic or hydrophobic), surface wettability anisotropy (anisotropic or isotropic), and substrate morphology (porous or smooth). Therefore, a timely and thorough review is required to clarify and distinguish the various terms used in BSS literature. This review initially categorizes BSSs into four types: slippery solid surfaces (SSSs), slippery liquid-infused surfaces (SLISs), slippery liquid-like surfaces (SLLSs), and slippery liquid-solid surfaces (SLSSs). Because SLISs have been the primary research focus in this field, we thoroughly review their design and fabrication principles, which can also be applied to the other three types of BSS. Furthermore, we discuss the existing BSS fabrication methods, smart BSS systems, antifouling applications, limitations of BSS, and future research directions. By providing comprehensive and accurate definitions of various BSS types, this review aims to assist researchers in conveying their results more clearly and gaining a better understanding of the literature.

Water Drop Evaporation on Slippery Liquid-Infused Porous Surfaces (SLIPS): Effect of Lubricant Thickness, Viscosity, Ridge Height, and Pattern Geometry

Sessile drop evaporation and condensation on slippery liquid-infused porous surfaces (SLIPS) is crucial for many applications. However, its modeling is complex since the infused lubricant forms a wetting ridge around the drop close to the contact line, which partially blocks the free surface area and decreases the drop evaporation rate. Although a good model was available after 2015, the effects of initial lubricant heights (h_oil)_i above the pattern, and the corresponding initial ridge heights (h_r)_i, lubricant viscosity, and solid pattern type were not well studied. This work fills this gap where water drop evaporations from SLIPS, which are obtained by infusing silicone oils (20 and 350 cSt) onto hydrophobized Si wafer micropatterns having both cylindrical and square prism pillars, are investigated under constant relative humidity and temperature conditions. With the increase of (h_oil)_i, the corresponding (h_r)_i increased almost linearly on lower parts of the drops for all SLIPS samples, resulting in slower drop evaporation rates. A novel diffusion-limited evaporation equation from SLIPS is derived depending on the available free liquid-air interfacial area, A_LV, which represents the unblocked part of the total drop surface. The calculation of the diffusion constant, D, of water vapor in air from (dA_LV/dt) values obtained by drop evaporation was successful up to a threshold value of (h_oil)_i = 8 μm within ±7%, and large deviations (13-27%) were obtained when (h_oil)_i > 8 μm, possibly due to the formation of thin silicone oil cloaking layers on drop surfaces, which partially blocked evaporation. The increase of infused silicone oil viscosity caused only a slight increase (12-17%) in drop lifetimes. The effects of the geometry and size of the pillars on the drop evaporation rates were minimal. These findings may help optimize the lubricant oil layer thickness and viscosity used for SLIPS to achieve low operational costs in the future.

Dropwise Condensation in Ambient on a Depleted Lubricant-Infused Surface

Durability of a lubricant-infused surface (LIS) is critical for heat transfer, especially in condensation-based applications. Although LIS promotes dropwise condensation, each departing droplet condensate acts as a lubricant-depleting agent due to the formation of wetting ridge and cloaking layer around the condensate, thus gradually leading to drop pinning on the underlying rough topography. Condensation heat transfer further deteriorates in the presence of non-condensable gases (NCGs) requiring special experimental arrangements to eliminate NCGs due to a decrease in the availability of nucleation sites. To address these issues while simultaneously improving heat-transfer performance of LIS in condensation-based systems, we report fabrication of both fresh LIS and a lubricant-depleted LIS using silicon porous nanochannel wicks as an underlying substrate. Strong capillarity in the nanochannels helps retain silicone oil (polydimethylsiloxane) on the surface even after it is severely depleted under tap water. The effect of oil viscosity was investigated for drop mobility and condensation heat transfer under ambient conditions, i.e., in the presence of NCGs. While fresh LIS prepared using 5 cSt silicone oil exhibited a low roll-off angle (∼1°) and excellent water drop (5 μL) sliding velocity ∼66 mm s^-1, it underwent rapid depletion as compared to higher viscosity oils. Condensation performed on depleted nanochannel LIS with higher viscosity oil (50 cSt) resulted in a heat-transfer coefficient (HTC) of ∼2.33 kW m^-2 K^-1, which is a ∼162% improvement over flat Si-LIS (50 cSt). Such LIS promote fast drop shedding as is evident from the little change in the fraction of drops with diameter <500 μm from ∼98% to only ∼93% after 4 h of condensation. Improvement in HTC was also seen in condensation experiments conducted for 3 days where a steady HTC of ∼1.46 kW m^-2 K^-1 was achieved over the last 2 days. The ability of reported LIS to maintain long-term hydrophobicity and dropwise condensation will aid in designing condensation-based systems with improved heat-transfer performance.

Silicone-Based Thermally Conductive Gel Fabrication via Hybridization of Low-Melting-Point Alloy-Hexagonal Boron Nitride-Graphene Oxide

Thermal contact resistance between the microprocessor chip and the heat sink has long been a focus of thermal management research in electronics. Thermally conductive gel, as a thermal interface material for efficient heat transfer between high-power components and heat sinks, can effectively reduce heat accumulation in electronic components. To reduce the interface thermal resistance of thermally conductive gel, hexagonal boron nitride and graphene oxide were hybridized with a low-melting-point alloy in the presence of a surface modifier, humic acid, to obtain a hybrid filler. The results showed that at the nanoscale, the low-melting-point alloy was homogeneously composited and encapsulated in hexagonal boron nitride and graphene oxide, which reduced its melting range. When the temperature reached the melting point of the low-melting-point alloy, the hybrid powder exhibited surface wettability. The thermal conductivity of the thermally conductive gel prepared with the hybrid filler increased to 2.18 W/(m·K), while the corresponding thermal contact resistance could be as low as 0.024 °C/W. Furthermore, the thermal interface material maintained its excellent electric insulation performance, which is necessary for electronic device applications.

Interfacial Engineering with a Nanoparticle-Decorated Porous Carbon Structure on β″-Alumina Solid-State Electrolytes for Molten Sodium Batteries

We present a novel anode interface modification on the β″-alumina solid-state electrolyte that improves the wetting behavior of molten sodium in battery applications. Heat treating a simple slurry, composed only of water, acetone, carbon black, and lead acetate, formed a porous carbon network decorated with PbO_x (0 ≤ x ≤ 2) nanoparticles between 10 and 50 nm. Extensive performance analysis, through impedance spectroscopy and symmetric cycling, shows a stable, low-resistance interface for close to 6000 cycles. Furthermore, an intermediate temperature Na-S cell with a modified β″-alumina solid-state electrolyte could achieve an average stable cycling capacity as high as 509 mA h/g. This modification drastically decreases the amount of Pb content to approximately 3% in the anode interface (6 wt % or 0.4 mol %) and could further eliminate the need for toxic Pb altogether by replacing it with environmentally benign Sn. Overall, in situ reduction of oxide nanoparticles created a high-performance anode interface, further enabling large-scale applications of liquid metal anodes with solid-state electrolytes.

Bioinspired superwettable electrodes towards electrochemical biosensing

Superwettable materials have attracted much attention due to their fascinating properties and great promise in several fields. Recently, superwettable materials have injected new vitality into electrochemical biosensors. Superwettable electrodes exhibit unique advantages, including large electrochemical active areas, electrochemical dynamics acceleration, and optimized management of mass transfer. In this review, the electrochemical reaction process at electrode/electrolyte interfaces and some fundamental understanding of superwettable materials are discussed. Then progress in different electrodes has been summarized, including superhydrophilic, superhydrophobic, superaerophilic, superaerophobic, and superwettable micropatterned electrodes, electrodes with switchable wettabilities, and electrodes with Janus wettabilities. Moreover, we also discussed the development of superwettable materials for wearable electrochemical sensors. Finally, our perspective for future research is presented.

Slippery, Water-Infused Membrane with Grooved Nanotrichomes for Lubricating-Induced Oil Repellency

Water, abundant and ubiquitous in nature, is an easy yet powerful resource for the creatures to survive by putting together with their topologies interfacing their living environment. Here, a slippery, water-infusing surface (SWIS) that retains a thick and stable water layer on the membrane is presented, robustly maintaining the oil repellency against the pressure and friction of immiscible liquids. Inspired by the plant trichome structures and their function, grooved nanotrichome, formed on the fibrous membrane by the oxygen plasma etching, induces robust water lubrication on the SWIS. SWIS membrane repels and separates highly viscous and adhesive oils in air and underwater by preventing oils from adhering to the lubricating surface. Repeated tests both in air and underwater confirm the antiadhesion and self-cleaning properties of the SWIS. The SWIS oil scooper, fixed on a frame with a handle, successfully collects spilled oil on a pilot-scale oil spill site and a real ocean oil spill site by simply scooping and recovering the oil. In addition, SWIS membrane is expected to help protect environments with further applications such as oil-wastewater treatment and oil separation in food.

Why Are Water Droplets Highly Mobile on Nanostructured Oil-Impregnated Surfaces?

Porous lubricated surfaces (aka slippery liquid-infused porous surfaces, SLIPS) have been demonstrated to repel various liquids. The origin of this repellency, however, is not fully understood. By using surface-sensitive sum frequency generation vibrational spectroscopy, we characterized the water/oil interface of a water droplet residing on (a) an oil-impregnated nanostructured surface (SLIPS) and (b) the same oil layer without the underlying nanostructures. Different from water molecules in contact with bulk oil without nanostructures, droplets on SLIPS adopt a molecular orientation that is predominantly parallel to the water/oil interface, leading to weaker hydrogen bonding interactions between water droplets and the lubrication film, giving SLIPS their water repellency. Our results demonstrate that the molecular interactions between two contacting liquids can be manipulated by the implementation of nanostructured substrates. The results also offer the molecular principles for controlling nanostructure to reduce oil depletion-one of the limitations and major concerns of SLIPS.

A Universal Strategy for the Preparation of Dual Superlyophobic Surfaces in Oil-Water Systems

There are some methods to prepare superwetting surfaces with underwater superoleophobicity (UWSOB) or underoil superhydrophobicity (UOSHB), but it is still thorny to put forward a universal strategy for constructing dual superlyophobic surfaces in oil-water systems due to a thermodynamic contradiction. Herein, a universal strategy was proposed to prepare the dual superlyophobic surfaces in oil-water systems only via delicately controlling surface chemistry, that is, adjusting the ratios of superhydrophilic and superhydrophobic counterparts in the spray solution. Three types of materials, attapulgite (APT), TiO₂, and loess, were chosen to prepare a diverse series of mixed coatings (mass gradient of superhydrophobic counterparts from 0 to 100 wt %). With the proportion of each superhydrophobic counterpart increasing, the underwater oil contact angle (θ_o/w^*) of each mixed coating slightly decreased but still was more than 150°, that is, UWSOB. In contrast, the underoil water contact angle (θ_w/o^*) was significantly improved, realizing the transformation from UOHL (or UOHB) to UOSHB. More importantly, the respective mass ratios of superhydrophobic counterparts in the resulting mixed coatings of APT, TiO₂, and loess were finally determined to be 0.3, 0.4, and 0.2, respectively. Taking APT as a model, a train of mixed APT coatings with different superhydrophobic components were systematically characterized and analyzed. Finally, the prepared superlyophobic separation mesh in oil-water systems was applied to the separation of various surfactant-stabilized oil-water emulsions. We envision that this universal strategy we proposed will show a significant application potential in addressing scientific and technological challenges in the field of interfacial chemistry such as oil-water separation, microfluidics, microdroplet manipulation, antifogging/icing, cell engineering, drag reduction, and so forth.

Bacterial Superoleophobic Fibrous Matrices: A Naturally Occurring Liquid-Infused System for Oil-Water Separation

Nanocellulose fibers bioengineered by bacteria are a high-performance three-dimensional cross-linked network which can confine a dispersed liquid medium such as water. The strong chemical and physical interactions of dispersed water molecules with the entangled cellulosic network allow these materials to be ideal substrates for effective liquid separation. This type of phenomenon can be characterized as green with no equivalent precedent; its performance and sustainability relative to other cellulose-based or synthetic membranes are shown herein to be superior. In this work, we demonstrated that the renewable bacterial nanocellulosic membrane can be used as a stable liquid-infused system for the development of soft surfaces with superwettability and special adhesion properties and thus address intractable issues normally encountered by solid surfaces.

The challenge of lubricant-replenishment on lubricant-impregnated surfaces

Lubricant-impregnated surfaces are two-component surface coatings. One component, a fluid called the lubricant, is stabilized at a surface by the second component, the scaffold. The scaffold can either be a rough solid or a polymeric network. Drops immiscible with the lubricant, hardly pin on these surfaces. Lubricant-impregnated surfaces have been proposed as candidates for various applications, such as self-cleaning, anti-fouling, and anti-icing. The proposed applications rely on the presence of enough lubricant within the scaffold. Therefore, the quality and functionality of a surface coating are, to a large degree, given by the extent to which it prevents lubricant-depletion. This review summarizes the current findings on lubricant-depletion, lubricant-replenishment, and the resulting understanding of both processes. A multitude of different mechanisms can cause the depletion of lubricant. Lubricant can be taken along by single drops or be sheared off by liquid flowing across. Nano-interstices and scaffolds showing good chemical compatibility with the lubricant can greatly delay lubricant depletion. Often, depletion of lubricant cannot be avoided under dynamic conditions, which warrants lubricant-replenishment strategies. The strategies to replenish lubricant are presented and range from spraying or stimuli-responsive release to built-in reservoirs.

Underwater Superoleophobic Matrix-Formatted Liquid-Infused Porous Biomembranes for Extremely Efficient Deconstitution of Nanoemulsions

Wettability is one of the most critical interfacial properties of any surface. Surfaces with special wettability such as superwetting or superantiwetting are being intensively explored for their wide-ranging applicability by a biomimetic exploration of unusual wetting phenomena in nature. This study provides a green water-infused superoleophobic composite membrane by boosting bacteria nanocellulose growth on a reinforcement fibrous substrate. It was shown that this versatile antifouling membrane is capable of removing water from surfactant-stabilized oil-in-water micro/nanoemulsions and helps to isolate the oil fraction with very high filtration efficiency. The renewable membrane based on bacteria nanocellulose matrices can vastly improve current technologies by cultivating a naturally occurring soft materials approach with lubricious conformal interfaces to effectively and simply cover suitable surfaces.

Reliable and Robust Fabrication Rules for Springtail-Inspired Superomniphobic Surfaces

We report a reliable and robust method for the fabrication of bioinspired superomniphobic surfaces with precise concave-cap-shaped micropillar arrays. This method includes silicon-based conventional microelectromechanical systems (MEMS) and polymer replication processes. We have elucidated two critical cases of fabrication rules for precise micromachining of a negative-shaped bioinspired silicon master. The fabricated polymeric structure replicated from the semipermanent silicon master based on the design rules exhibited high structural fidelity and robustness. Finally, we validated the superomniphobic properties, structural durability, and long-term stability of the fabricated bioinspired surfaces.

Life and death of liquid-infused surfaces: a review on the choice, analysis and fate of the infused liquid layer

We review the rational choice, the analysis, the depletion and the properties imparted by the liquid layer in liquid-infused surfaces – a new class of low-adhesion surface.

Selective Liquid Sliding Surfaces with Springtail-Inspired Concave Mushroom-Like Micropillar Arrays

Herein, a mushroom-like reentrant structure is proposed, inspired by springtails, to create a selective liquid sliding surface by implementing a simple yet sturdy silicon fabrication and lithography method. The fabricated arrays display high structural fidelity, presenting a novel geometry of a concave tip. The mushroom-like head shape of these structures is found to have superomniphobicity, which is independent of a variation of temperatures for even low surface tension liquids such as mineral oil. A design rule for the novel cap of the proposed structures, which results in a selective liquid sliding property with deionized (DI) water and mineral oil, is also investigated. It is demonstrated that oil starts to slide at a roll-off angle (ROA) 10° and then DI water rolls off at ROA 15° on the same fabricated transparent and flexible surface with repeatable durability.

Facile approach to design a stable, damage resistant, slippery, and omniphobic surface

Creating a robust omniphobic surface that repels various liquids would have broad technological implications for areas ranging from biomedical devices and fuel transport to architecture. The present omniphobic surfaces still have the problems of complex fabrication methods, high cost, and being environmentally harmful. To address these challenges, here we report a novel process to design a non-fluorinated, long-term slippery omniphobic surface of candle soot nanoparticles with a silicone binder that cures at room temperature. The porosity, nanoscale roughness, strong affinity of the substrate with the silicone lubricant, and retention of lubricant after curing of the binder play an important role in its stability and low ice adhesion strength at sub-zero temperature. The developed surface exhibits damage resistant slippery properties, repellency to several liquids with different surface tensions including blood, delay in freezing point along with ultra-low ice adhesion strength (2 kPa) and maintains it even below 7 kPa under harsh environmental conditions; 90 frosting/defrosting cycles at −90 °C; 2 months under an ice layer; 2 months at 60 °C; 9 days flow in acidic/basic water and exposure to super-cold water. In addition, this novel technique is cheap, easy to fabricate, environmentally benign and suitable for large-scale applications.

A facile approach to design a stable, damage resistant slippery, and omniphobic surface.

Bioengineering tunable porosity in bacterial nanocellulose matrices

A facile and effective method is described to engineer original bacterial cellulose fibrous networks with tunable porosity. We showed that the pore shape, volume, and size distribution of bacterial nanocellulose membranes can be tailored under appropriate culture conditions specifically carbon sources. Pore characterization techniques such as capillary flow porometry, the bubble point method, and gas adsorption-desorption technique as well as visualization techniques such as scanning electron and atomic force microscopy were utilized to investigate the morphology and shape of the pores within the membranes. Engineering various shape, size and volume characteristics of the pores available in pristine bacterial nanocellulose membranes leads to fabrication and development of eco-friendly materials with required characteristics for a broad range of applications.