Flexible and Hierarchical 3D Interconnected Silver Nanowires/Cellulosic Paper-Based Thermoelectric Sheets with Superior Electrical Conductivity and Ultrahigh Thermal Dispersion Capability

Study of Graphene Oxide and Silver Nanowires Interactions and Its Association with Electromagnetic Shielding Effectiveness

Technological development has led to the need for materials able to block electromagnetic waves (EMWs) emitted from various devices. EMWs could negatively affect the working performance and lifetime of multiple instruments and measuring devices. New EMW shielding materials are being developed, while among nanomaterials, graphene-based composites have shown promising features. Herein, we have produced graphene oxide (GO), silver nanowires (AgNWs) composites, by varying the mass ratios of each component. UV-Vis, infrared, Raman spectroscopies, and thermogravimetric analysis proved the establishment of the interactions between them. For the first time, the strength and the nature of the interaction between GO sheets with various levels of oxidation and AgNWs were investigated using density function theory (DFT). The interaction energy between ideal graphene and AgNWs was calculated to be -48.9 kcal/mol, while for AgNWs and GO, this energy is almost doubled at -81.9 kcal/mol. The DFT results confirmed the interfacial polarization at the heterointerface via charge transfer and accumulation at the interface, improving the efficacy of EMW shielding. Our results indicated that AgNWs create a compact complex with GO due to charge transfer between them. Charge redistributions in GO-AgNWs composites resulted in an improved ability of the composite to block EMWs compared to GO alone.

Cellulose-based thermoelectric composites: A review on mechanism, strategies and applications

The ever-increasing demand for energy and environmental concerns have driven scientists to look for renewable and eco-friendly alternatives. Bio-based thermoelectric (TE) composite materials provide a promising solution to alleviate the global energy crisis due to their direct conversion of heat to electricity. Cellulose, the most abundant bio-polymer on earth with fascinating structure and desirable physicochemical properties, provides an excellent alternative matrix for TE materials. Here, recent studies on cellulose-based TE composites are comprehensively summarized. The fundamentals of TE materials, including TE effects, TE devices, and evaluation on conversion efficiency of TE materials are briefly introduced at the beginning. Then, the state-of-the-art methods for constructing cellulose-based TE composites in the forms of paper/film, aerogel, liquid, and hydrogel, are highlighted. TE performances of these composites are also compared. Following that, applications of cellulose-based TE composites in the fields of energy storage (e.g., supercapacitors) and sensing (e.g., self-powered sensors) are presented. Finally, opportunities and challenges that need investigation toward further development of cellulose-based TE composites are discussed.

Superelastic carbon aerogels with anisotropic and hierarchically-enhanced cellular structure for wearable piezoresistive sensors

Elastic carbon aerogels have promising applications in the field of wearable sensors. Herein, a new strategy for preparing carbon aerogels with excellent compressive strength and strain, shape recovery, and fatigue resistance was proposed based on the structure design and carbonization optimization of nanocellulose-based precursor aerogels. By the combination of directional freezing and zinc ion cross-linking, bacterial cellulose (BC)/alginate (SA) composite aerogels with high elasticity and compressive strength were first achieved. The existance of zinc ions also significantly improved the carbon retention rate and inhibited structural shrinkage, thus making the carbon aerogels retain ultra-high elasticity and fatigue resistance after compression. Moreover, the carbon aerogel possessed excellent piezoresistive pressure sensing performance with a wide detection range of 0-7.8 kPa, high sensitivity of 11.04 kpa-1, low detection limit (2 % strain), fast response (112 ms), and good durability (over 1,000 cycles). Based on these excellent properties, the carbon aerogel pressure sensors were further successfully used for human motion monitoring, from joint motion to and speech recognition.

Facile filter cloth brush-coating of large-area uniform silver nanowire conductive films for paper-based heater

Filter cloth brush-coating (FCBC), using soft filter cloth as a brush-coating medium, in conjunction with viscous silver nanowire (AgNW) conductive solution, is used to prepare AgNW conductive films. The density and uniformity of AgNWs deposited on the substrate are controlled by the interplay between the filter cloth aperture, the conductive solution viscosity, and the brush-coating speed. Further, with appropriate AgNW concentration and flow rate, uniform AgNW transparent conductive film with sheet resistance of 18 Ω sq-1and transmittance of 94% at 550 nm is acquired by FCBC. Due to the precise control of the coating process in FCBC, large-area uniform AgNW conductive film fabricated on printing paper has a low non-uniformity factor of 1.2% at a sheet resistance of 19.0 Ω sq-1. The resultant paper-based AgNW film heater shows sensitive and stable heating performance. FCBC shows great potential in producing large-area uniform AgNW films on various substrates.

Flexible, Transparent, and Hazy Composite Cellulosic Film with Interconnected Silver Nanowire Networks for EMI Shielding and Joule Heating

An optical transparent and hazy film with admirable flexibility, electromagnetic interference (EMI) shielding, and Joule heating performance meeting the requirements of optoelectronic devices is significantly desirable. Herein, a cellulose paper was infiltrated by epoxy resin to fabricate a transparent cellulose paper (TCP) with high transparency, optical haze, and favorable flexibility, owing to effective light scattering and mechanical enhancement of the cellulose network. Moreover, a highly connected silver nanowire (AgNW) network was constructed on the TCP substrate by the spray-coating method and appropriate thermal annealing technique to realize high electrical conductivity and favorable optical transmittance of the composite film at the same time, followed by coating of a polydimethylsiloxane (PDMS) layer for protection of the AgNW network. The obtained PDMS/AgNWs/TCP composite film features considerable optical transmittance (up to 86.8%) and haze (up to 97.7%), while satisfactory EMI shielding effectiveness (SE) (up to 39.1 dB, 8.2-12.4 GHz) as well as strong mechanical strength (higher than 41 MPa) were achieved. The coated PDMS layer prevented the AgNW network from falling off and ensured the long-term stability of the PDMS/AgNWs/TCP composite film under deformations. In addition, the multifunctional PDMS/AgNWs/TCP composite film also exhibited excellent Joule heating performance with low supplied voltages, rapid response, and sufficient stability. This work demonstrates a novel pathway to improve the performance of multifunctional transparent composite films for future advanced optoelectronic devices.

High-Performance and Rapid-Response Electrical Heaters Derived from Cellulose Nanofiber/Silver Nanowire Nanopapers for Portable Thermal Management

High-performance electrical heaters with outstanding flexibility, superior portability, and mechanical properties are highly desirable for portable thermal management. However, it is still a huge challenge to simultaneously achieve competent electrical heating performances and excellent mechanical properties. Herein, inspired by the Janus structure, versatile electrical heaters are developed via a sequential assembly followed by a hot-pressing strategy. The elaborately designed Janus structure is composed of a nanofibrillated cellulose (NFC) layer and a partially wrapped silver nanowire (AgNW) skeleton in the NFC substrate. Owing to the perfect introduction of nano-soldered points induced by thermal welding decoration, the resultant NFC/AgNW papers (NAPs) possess great flexibility, excellent mechanical strength (176.75 MPa), extremely low sheet resistance (0.60 Ω/sq), and superior electrical stabilities against mechanical deformations. Moreover, benefitting from these fascinating attributes, the NAP-based electrical heaters exhibit a remarkable heating temperature (∼220 °C), ultrafast electro-thermal response (<10 s), and groundbreaking long-term stability (∼105 °C for >186 h) and repeatability (>20,000 cycles) with low AgNW contents and driving voltages (0.5-5.0 V), which far surpass those of the previously reported and conventional indium tin oxide-based Joule heaters. Impressively, large-area production feasibilities of NAPs are demonstrated and assembled into multifunctional applications, including personal thermal management, healthcare thermotherapy, multifunctional cups, and smart homes, indicating their promising potential for wearable devices, artificial intelligence, and specific heating systems in the fields of aerospace, military, and intelligent life.

"Toolbox" for the Processing of Functional Polymer Composites

The processing methods of functional polymer composites (FPCs) are systematically summarized in “Toolbox”. The relationship of processing method-structure-property is discussed and the selection and combination of tools in processing among different FPCs are analyzed. A promising prospect is provided regarding the design principle for high performance FPCs for further investigation.

ABSTRACT

Functional polymer composites (FPCs) have attracted increasing attention in recent decades due to their great potential in delivering a wide range of functionalities. These functionalities are largely determined by functional fillers and their network morphology in polymer matrix. In recent years, a large number of studies on morphology control and interfacial modification have been reported, where numerous preparation methods and exciting performance of FPCs have been reported. Despite the fact that these FPCs have many similarities because they are all consisting of functional inorganic fillers and polymer matrices, review on the overall progress of FPCs is still missing, and especially the overall processing strategy for these composites is urgently needed. Herein, a “Toolbox” for the processing of FPCs is proposed to summarize and analyze the overall processing strategies and corresponding morphology evolution for FPCs. From this perspective, the morphological control methods already utilized for various FPCs are systematically reviewed, so that guidelines or even predictions on the processing strategies of various FPCs as well as multi-functional polymer composites could be given. This review should be able to provide interesting insights for the field of FPCs and boost future intelligent design of various FPCs. [Image: see text]

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s40820-021-00774-5.

A reusable wet-transfer printing technique for manufacturing of flexible silver nanowire film-based electrodes

To explore a simple and efficient way to fabricate thin film electrodes on flexible substrates is highly desired because of its high promising application in optoelectronics. Transfer printing technique plays a key role in the fabrication of flexible electrodes from conventional substrates to flexible substrates. Unfortunately, a simple, room temperature, environmental-friendly and reusable transfer printing technique still remains challenging. Here we demonstrated a novel water-based wet-transfer printing technique that is simple, room temperature, environmental-friendly and reusable by taking advantage of the adjustment of the intermolecular hydrogen bonding between thin film and substrates. This effective and practical transfer technique may provide an effective route to develop electronic flexible devices with high performance.

Current Status of Research on the Modification of Thermal Properties of Epoxy Resin-Based Syntactic Foam Insulation Materials

As a lightweight and highly insulating composite material, epoxy resin syntactic foam is increasingly widely used for insulation filling in electrical equipment. To avoid core burning and cracking, which are prone to occur during the casting process, the epoxy resin-based syntactic foam insulation materials with high thermal conductivity and low coefficient of thermal expansion are required for composite insulation equipment. The review is divided into three sections concentrating on the two main aspects of modifying the thermal properties of syntactic foam. The mechanism and models, from the aspects of thermal conductivity and coefficient of thermal expansion, are presented in the first part. The second part aims to better understand the methods for modifying the thermal properties of syntactic foam by adding functional fillers, including the addition of thermally conductive particles, hollow glass microspheres, negative thermal expansion filler and fibers, etc. The third part concludes by describing the existing challenges in this research field and expanding the applicable areas of epoxy resin-based syntactic foam insulation materials, especially cross-arm composite insulation.

Silver-Nanoparticle-Embedded Hybrid Nanopaper with Significant Thermal Conductivity Enhancement

Nanopapers derived from nanofibrillated cellulose (NFC) are urgently required as attractive substrates for thermal management applications of electronic devices because of their lightweight, easy cutting, cost efficiency, and sustainability. In this paper, we provided a facile fabrication strategy to construct hybrid nanopapers composed of dialdehyde nanofibrillated cellulose (DANFC) and silver nanoparticles (AgNPs), which exhibited a favorable thermal conductivity property. AgNPs were in situ proceeded on the surface of DANFC by the silver mirror reaction inspired by the aldehyde groups. Owing to the intermolecular hydrogen bonds inside the hybrid nanopapers, the DANFC enables the uniform dispersion of AgNPs as well as promotes the formation of the hierarchical structure. It was found that the AgNPs-coated DANFC (DANFC/Ag) hybrid nanopapers could easily form an effective thermally conductive pathway for phonon transfer. As a result, the thermal conductivity (TC) of the obtained DANFC/Ag hybrid nanopapers containing only 1.9 vol % of Ag was 5.35 times higher than that of the pure NFC nanopapers along with a significantly TC enhancement per vol % Ag of 230.0%, which was supposed to benefit from the continuous heat transfer pathway constructed by the connection of AgNPs decorated on the cellulose nanofibers. The DANFC/Ag hybrid nanopapers possess potential applications as thermal management materials in the next-generation portable electronic devices.

Chiral Photonic Liquid Crystal Films Derived from Cellulose Nanocrystals

As a nanoscale renewable resource derived from lignocellulosic materials, cellulose nanocrystals (CNCs) have the features of high purity, high crystallinity, high aspect ratio, high Young's modulus, and large specific surface area. The most interesting trait is that they can form the entire films with bright structural colors through the evaporation-induced self-assembly (EISA) process under certain conditions. Structural color originates from micro-nano structure of CNCs matrixes via the interaction of nanoparticles with light, rather than the absorption and reflection of light from the pigment. CNCs are the new generation of photonic liquid crystal materials of choice due to their simple and convenient preparation processes, environmentally friendly fabrication approaches, and intrinsic chiral nematic structure. Therefore, understanding the forming mechanism of CNCs in nanoarchitectonics is crucial to multiple fields of physics, chemistry, materials science, and engineering application. Herein, a timely summary of the chiral photonic liquid crystal films derived from CNCs is systematically presented. The relationship of CNC, structural color, chiral nematic structure, film performance, and applications of chiral photonic liquid crystal films is discussed. The review article also summarizes the most recent achievements in the field of CNCs-based photonic functional materials along with the faced challenges.

High-conductivity, stable Ag/cellulose paper prepared via in situ reduction of fractal-structured silver particles

Flexible electronics products have attracted wide attention because of their excellent flexibility, conductivity and stability. In this study, the liquid phase reduction method was used to in situ reduce fractal-structured silver particles (FSSPs) on cellulose surface to prepare conductive paper with excellent conductivity, and good stability and flexibility. The experimental results show that when the mass ratio of silver to cellulose was 1.5:1, the sheet resistance of conductive paper is as low as 0.02 Ω·sq^-1, and the conductivity reaches 1041.33 S cm^-1, which shows excellent conductivity. In order to expand the application of conductive paper in the field of flexible wearable electronic products, the mechanical stability and oxidation resistance of conductive paper were tested. The results show that the conductive paper has good stability and is expected to replace the flexible electronics products made of plastic.

Ultrasensitive Microfluidic Paper-Based Electrochemical/Visual Analytical Device via Signal Amplification of Pd@Hollow Zn/Co Core-Shell ZIF67/ZIF8 Nanoparticles for Prostate-Specific Antigen Detection

An effective signal amplification strategy is essential to enhance the analytical performance of microfluidic paper-based analytical devices (μPADs) for tracing biomarkers. Here, a simple but efficient approach with superior electrocatalytic performance of Pd@hollow Zn/Co core-shell ZIF67/ZIF8 nanoparticles for regulating the efficacious signal amplification process was utilized to realize the detection of prostate-specific antigen (PSA). By rationally designing the core-shell structure of ZIF67/ZIF8 with hollow characteristics on the nanoscale and introducing the noble metal element Pd into the cavity, the diffusion limitation and porous confinement reduction of the obtained nanomaterials with uniform morphology and satisfactory chemical stability could be realized, which endowed it with better catalytic performance than solid metal-organic frameworks (MOFs) and ensured effective signal amplification of H₂O₂ reduction for achieving enhanced electrochemical signals. Moreover, with the assistance of signal probes, the remaining H₂O₂ could flow to the color area to catalyze the oxidation of 3,3',5,5'-tetramethylbenzidine to form a colored product by changing the spatial configuration of the μPAD, thus realizing the visual detection of PSA. On the basis of this novel analytical device, dual-mode ultrasensitive detection of PSA could be achieved with a lower limit of detection of 0.78 pg/mL (S/N = 3) and a wider linear range from 5 pg/mL to 50 ng/mL. This work provided the opportunity of introducing the noble metal element Pd into the cavity of the MOF hollow structure to improve its electrocatalytic efficiency and construct a high-performance μPAD for clinical detection of other biomarkers.

Superhydrophobic and Flexible Silver Nanowire-Coated Cellulose Filter Papers with Sputter-Deposited Nickel Nanoparticles for Ultrahigh Electromagnetic Interference Shielding

Superhydrophobic, flexible, and ultrahigh-performance electromagnetic interference (EMI) shielding papers are of paramount importance to safety and long-term service under external mechanical deformations or other harsh service environments because they fulfill the growing demand for multipurpose materials. Herein, we fabricated multifunctional papers by incorporating sputter-deposited nickel nanoparticles (NiNPs) and a fluorine-containing coating onto cellulose filter papers coated with silver nanowires (AgNWs). AgNW networks with sputter-deposited NiNPs provide outstanding magnetic properties, electrical conductivity, and EMI shielding performance. At an AgNW content of 0.109 vol % and a NiNP content of 0.013 mg/cm², the resultant papers exhibit a superior EMI shielding effectiveness (SE) of 88.4 dB. Additionally, the fluorine-containing coating endows the resultant papers with a high contact angle of 149.7°. Remarkably, the obtained papers still maintain a high EMI SE even after 1500 bending cycles or immersion in water, salt, or strong alkaline solutions for 2 h, indicating their outstanding mechanical robustness and chemical durability. This work opens a new window for designing and implementing ultrahigh-performance EMI shielding materials.

3D Thermal Network Supported by CF Felt for Improving the Thermal Performance of CF/C/Epoxy Composites

The heat generated by a high-power device will seriously affect the operating efficiency and service life of electronic devices, which greatly limits the development of the microelectronic industry. Carbon fiber (CF) materials with excellent thermal conductivity have been favored by scientific researchers. In this paper, CF/carbon felt (CF/C felt) was fabricated by CF and phenolic resin using the “airflow network method”, “needle-punching method” and “graphitization process method”. Then, the CF/C/Epoxy composites (CF/C/EP) were prepared by the CF/C felt and epoxy resin using the “liquid phase impregnation method” and “compression molding method”. The results show that the CF/C felt has a 3D network structure, which is very conducive to improving the thermal conductivity of the CF/C/EP composite. The thermal conductivity of the CF/C/EP composite reaches 3.39 W/mK with 31.2 wt% CF/C, which is about 17 times of that of pure epoxy.

A high performance wearable strain sensor with advanced thermal management for motion monitoring

Resistance change under mechanical stimuli arouses mass operational heat, damaging the performance, lifetime, and reliability of stretchable electronic devices, therefore rapid thermal heat dissipating is necessary. Here we report a stretchable strain sensor with outstanding thermal management. Besides a high stretchability and sensitivity testified by human motion monitoring, as well as long-term durability, an enhanced thermal conductivity from the casted thermoplastic polyurethane-boron nitride nanosheets layer helps rapid heat transmission to the environments, while the porous electrospun fibrous thermoplastic polyurethane membrane leads to thermal insulation. A 32% drop of the real time saturated temperature is achieved. For the first time we in-situ investigated the dynamic operational temperature fluctuation of stretchable electronics under repeating stretching-releasing processes. Finally, cytotoxicity test confirms that the nanofillers are tightly restricted in the nanocomposites, making it harmless to human health. All the results prove it an excellent candidate for the next-generation of wearable devices.