New Strategy to Achieve Laser Direct Writing of Polymers: Fabrication of the Color-Changing Microcapsule with a Core-Shell Structure

Preparation of Tung Oil Microcapsule and Its Effect on Wood Surface Coating

Through the optimized preparation of tung oil microcapsules, five kinds of microcapsules containing different core material content were obtained to explore the influence of microcapsules on water-based paint film and the self-healing ability of microcapsules. The results showed that the microcapsules had good appearance, and the microcapsules were successfully prepared. The color difference in the paint film increased with the increase in microcapsule content, and the gloss decreased gradually. The mechanical test showed that adding microcapsules increased the toughness of the paint film to a certain extent, and the performance of the paint film was unchanged or better. The results showed that paint film with the core–wall ratio of 0.78:1 had the best performance and self-healing function when microcapsules were added.

Pitaya-Structured Microspheres with Dual Laser Wavelength Responses for Polymer Laser Direct Writing

A unique pitaya-structured graphene/TiO₂@PS microsphere with dual laser wavelength responses is designed and prepared via a facile approach of polymer melt blending. The graphene/TiO₂ particles ("pitaya seeds") are homogeneously distributed in the polystyrene ("pitaya pulp") of the microspheres with an average size of 1.5 μm. The graphene in microspheres serves not only as a laser absorber that has responses to both 355 nm UV and 1064 nm NIR lasers but also as a reducing agent of TiO₂ during laser direct writing (LDW). As expected, benefiting from the unique pitaya-structured structure, the graphene/TiO₂@PS microsphere can remarkably improve the performance of both NIR and UV LDW of polymers. The results of characterizations reveal that the black color caused by NIR LDW is due to the generation of the amorphous carbon and the color change after UV LDW is owing to the formation of black sp/sp² carbon compounds. Meanwhile, some TiO₂ in microspheres is reduced into the black/gray titanium oxides of Ti²⁺ and Ti³⁺ after NIR and UV LDW, respectively. The above co-contribution endows the graphene/TiO₂@PS microspheres with an outstanding color-changing ability. This pitaya-structured microsphere will have a profound effect on polymers' laser direct writing.

Preparation and Laser Marking Properties of Poly(propylene)/Molybdenum Sulfide Composite Materials

In this study, using molybdenum sulfide (MoS₂) as laser-sensitive particles and poly(propylene) (PP) as the matrix resin, laser-markable PP/MoS₂ composite materials with different MoS₂ contents ranging from 0.005 to 0.2% were prepared by melt-blending. A comprehensive analysis of the laser marking performance of PP/MoS₂ composites was carried out by controlling the content of laser additives, laser current intensity, and the scanning speed of laser marking. The color difference test shows that the best laser marking performance of the composite can be obtained at the MoS₂ content of 0.02 wt %. The surface morphology of the PP/MoS₂ composite material was observed after laser marking using a metallographic microscope, an optical microscope, and a scanning electron microscope (SEM). During the laser marking process, the laser energy was absorbed and converted into heat energy to cause high-temperature melting, pyrolysis, and carbonization of PP on the surface of the PP/MoS₂ composite material. The black marking from carbonized materials was formed in contrast to the white matrix. Using X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, and Raman spectroscopy, the composite materials before and after laser marking were tested and characterized. The PP/MoS₂ composite material was pyrolyzed to form amorphous carbonized materials. The effect of the laser-sensitive MoS₂ additive on the mechanical properties of composite materials was investigated. The results show that the PP/MoS₂ composite has the best laser marking property when the MoS₂ loading content is 0.02 wt %, the laser marking current intensity is 11 A, and the laser marking speed is 800 mm/s, leading to a clear and high-contrast marking pattern.

Surface Laser-Marking and Mechanical Properties of Acrylonitrile-Butadiene-Styrene Copolymer Composites with Organically Modified Montmorillonite

In this study, organically modified montmorillonite (OMMT) was prepared by modifying MMT with a cationic surfactant cetyltrimethylammonium bromide (CTAB). The obtained OMMT of different loading contents (1, 2, 4, 6, and 8 wt %) was melt-blended with poly(acrylonitrile-co-butadiene-co-styrene) (ABS) to prepare a series of ABS/OMMT composites, which were laser marked using a neodymium-doped yttrium aluminum garnet (Nd:YAG) laser beam of 1064 nm under different laser current processes. X-ray diffraction (XRD), color difference spectrometer, optical microscope, water contact angle tests, scanning electron microscope (SEM), and Raman spectroscopy were carried out to characterize the morphology, structure, and properties of the laser-patterned ABS composites. The effects of the addition of OMMT and the laser marking process on the mechanical properties of ABS/OMMT composites were investigated through mechanical property tests. The results show that the obtained ABS/OMMT composites have enhanced laser marking performance, compared to the ABS. When the OMMT content is 2 wt % and the laser current intensity is 9 A, the marking on ABS composites has the highest contrast (ΔE = 36.38) and sharpness, and the quick response (QR) code fabricated can be scanned and identified with a mobile app. SEM and water contact angle tests showed that the holes, narrow cracks, and irregular protrusion are formed on the composite surface after laser marking, resulting in a more hydrophobic surface and an increased water contact angle. Raman spectroscopy and XRD indicate that OMMT can absorb the near-infrared laser energy, undergo photo thermal conversion, and cause the pyrolysis and carbonization of ABS to form black marking, and the crystal structure itself does not change significantly. When the 2 wt % of OMMT is loaded, the tensile strength, elongation at break, and impact strength of ABS/OMMT are increased by 15, 20, and 14%, respectively, compared to ABS. Compared with the unmarked ABS/OMMT, the defects including holes and cracks generated on the surface of the marked one lead to the decreased mechanical property. The desirable combination of high contrast laser marking performance and mechanical properties can be achieved at an OMMT loading content of 2 wt % and a laser current intensity of 9 A. This research work provides a simple, economical, and environmentally friendly method for laser marking of engineering materials such as ABS.