Highly Flexible, Efficient, and Sandwich-Structured Infrared Radiation Heating Fabric

Personal Thermal Management by Radiative Cooling and Heating

Maintaining thermal comfort within the human body is crucial for optimal health and overall well-being. By merely broadening the set-point of indoor temperatures, we could significantly slash energy usage in building heating, ventilation, and air-conditioning systems. In recent years, there has been a surge in advancements in personal thermal management (PTM), aiming to regulate heat and moisture transfer within our immediate surroundings, clothing, and skin. The advent of PTM is driven by the rapid development in nano/micro-materials and energy science and engineering. An emerging research area in PTM is personal radiative thermal management (PRTM), which demonstrates immense potential with its high radiative heat transfer efficiency and ease of regulation. However, it is less taken into account in traditional textiles, and there currently lies a gap in our knowledge and understanding of PRTM. In this review, we aim to present a thorough analysis of advanced textile materials and technologies for PRTM. Specifically, we will introduce and discuss the underlying radiation heat transfer mechanisms, fabrication methods of textiles, and various indoor/outdoor applications in light of their different regulation functionalities, including radiative cooling, radiative heating, and dual-mode thermoregulation. Furthermore, we will shine a light on the current hurdles, propose potential strategies, and delve into future technology trends for PRTM with an emphasis on functionalities and applications.

Porous Conductive Textiles for Wearable Electronics

Over the years, researchers have made significant strides in the development of novel flexible/stretchable and conductive materials, enabling the creation of cutting-edge electronic devices for wearable applications. Among these, porous conductive textiles (PCTs) have emerged as an ideal material platform for wearable electronics, owing to their light weight, flexibility, permeability, and wearing comfort. This Review aims to present a comprehensive overview of the progress and state of the art of utilizing PCTs for the design and fabrication of a wide variety of wearable electronic devices and their integrated wearable systems. To begin with, we elucidate how PCTs revolutionize the form factors of wearable electronics. We then discuss the preparation strategies of PCTs, in terms of the raw materials, fabrication processes, and key properties. Afterward, we provide detailed illustrations of how PCTs are used as basic building blocks to design and fabricate a wide variety of intrinsically flexible or stretchable devices, including sensors, actuators, therapeutic devices, energy-harvesting and storage devices, and displays. We further describe the techniques and strategies for wearable electronic systems either by hybridizing conventional off-the-shelf rigid electronic components with PCTs or by integrating multiple fibrous devices made of PCTs. Subsequently, we highlight some important wearable application scenarios in healthcare, sports and training, converging technologies, and professional specialists. At the end of the Review, we discuss the challenges and perspectives on future research directions and give overall conclusions. As the demand for more personalized and interconnected devices continues to grow, PCT-based wearables hold immense potential to redefine the landscape of wearable technology and reshape the way we live, work, and play.

Pattern design of a liquid metal-based wearable heater for constant heat generation under biaxial strain

As the wearable heater is increasingly popular due to its versatile applications, there is a growing need to improve the tensile stability of the wearable heater. However, maintaining the stability and precise control of heating in resistive heaters for wearable electronics remains challenging due to multiaxial dynamic deformation with human motion. Here, we propose a pattern study for a circuit control system without complex structure or deep learning of the liquid metal (LM)-based wearable heater. The LM direct ink writing (DIW) method was used to fabricate the wearable heaters in various designs. Through the study about the pattern, the significance of input power per unit area for steady average temperature with tension was proven, and the directionality of the pattern was shown to be a factor that makes feedback control difficult due to the difference in resistance change according to strain direction. For this issue, a wearable heater with the same minimal resistance change regardless of the tension direction was developed using Peano curves and sinuous pattern structure. Lastly, by attaching to a human body model, the wearable heater with the circuit control system shows stable heating (52.64°C, with a standard deviation of 0.91°C) in actual motion.

Scalable Thermochromic Composite Based on a Ternary Polymer Blend for Temperature-Adaptive Solar Heat Management

A scalable and durable thermochromic composite is developed for temperature-adaptive solar heat management using a carbon absorber and a thermoresponsive polymer blend consisting of an isolated polycaprolactone phase (PCL) and a continuous phase of miscible poly(methyl methacrylate) and polyvinylidene fluoride. The ternary blend exhibits reversible haze transition originating from the melting and crystallization of PCL. The refractive index matching between the molten PCL and surrounding miscible blend contributes to high-contrast haze switching in the range of 14-91% across the melting temperature of PCL (ca. 55 °C). The solar-absorption-switching properties of the composite are due to the spontaneous light-scattering switching in the polymer blend and the presence of a small amount of carbon black. Spectral measurements indicate that the solar reflectance of the composite sheet varies by 20% between 20 and 60 °C upon lamination with a Ag mirror. Solar heat management using the thermochromic composite is successfully demonstrated under natural sunlight, thereby realizing a temperature-adaptive thermal management system.

Toward a new generation of permeable skin electronics

Skin-mountable electronics are considered to be the future of the next generation of portable electronics, due to their softness and seamless integration with human skin. However, impermeable materials limit device comfort and reliability for long-term, continuous usage. The recent emergence of permeable skin-mountable electronics has attracted tremendous attention in the soft electronics field. Herein, we provide a comprehensive and systematic review of permeable skin-mountable electronics. Typical porous materials and structures are first highlighted, followed by discussion of important device properties. Then, we review the latest representative applications of breathable skin-mountable electronics, such as bioelectrical sensors, temperature sensors, humidity and hydration sensors, strain and pressure sensors, and energy harvesting and storage devices. Finally, a conclusion and future directions for permeable skin electronics are provided.

Large-Scale Preparation of Micro-Nanofibrous and Fluffy Propylene-Based Elastomer/Polyurethane@Graphene Nanoplatelet Membranes with Breathable and Flexible Characteristics for Wearable Stretchy Heaters

Effective personal thermal management is crucial for protecting human health during cold weather. Therefore, wearable heaters based on electric-heating membranes are one of the most promising devices to become essential appliances in our daily lives. The main challenge toward this goal is the development of electric-heating membranes with adequate breathable, flexible, and stretchable characteristics. In the work presented here, micro-nanofibrous fluffy electric-heating membranes were prepared by coating polyurethane/graphene nanoplatelet (PU@GNP) films onto melt-blown propylene-based elastomer (PBE) micro-nanofibrous membranes via a facile, cheap, and large-scale method consisting of a coating-compressing cyclic process. Investigation of the resulting PBE/PU@GNP membranes showed that the PU@GNP films were uniformly deposited onto the PBE micro-nanofiber surfaces, forming fluffy interconnected conducting channels. By applying a voltage of 36 V to the prepared PBE/PU@GNP membranes, the temperature increased to 69.7 °C, confirming excellent electric-heating features. Moreover, the porosity of the fabricated membrane could be tailored readily by adjusting the coating-compressing cycles. Benefiting from the conducting channels, the PBE/PU@GNP membranes exhibited efficiently regulated air permeability ranging from 212 to 60.2 mm/s, a prominent softness score of 53.8, and an excellent elastic recovery rate of 85.5%. These findings demonstrate that PBE/PU@GNP micro-nanofibrous fluffy membranes may well be suitable for application in electric-heating clothing. The cyclic coating-compressing preparation process may be attractive in industrial manufacturing.

Organic Charge-Transfer Cocrystals toward Large-Area Nanofiber Membrane for Photothermal Conversion and Imaging

Organic photothermal materials integrating a high-efficiency light-heat conversion effect and high flexibility have generated immense interest in fundamental research and practical applications. Nevertheless, their practical applications still remain a challenge, owing to the complicated design, tedious synthesis, and limited programmable substrates. Herein, an organic charge-transfer cocrystal with a narrow energy gap of 0.33 eV and a high photothermal conversion efficiency (PCE) of 69.3% was rationally designed and synthesized via a facile self-assembly process, which was introduced into polyurethane for forming a large-area photothermal nanofiber membrane via electrospinning technology. Femtosecond transient absorption spectroscopy elucidates that the excellent PCE is attributed to the nonradiation transition process, including internal conversion and charge dissociation processes. Furthermore, the temperature of the as-prepared photothermal nanofiber membrane could quickly rise to 52 °C under laser irradiation with a power density of 0.183 W/cm², suggesting a high PCE of 53.7%. This work successfully achieves the fabrication of a large-area photothermal membrane and the development of photothermal imaging.

Titanium and Silicon Dioxide-Coated Fabrics for Management and Tuning of Infrared Radiation

Far infrared radiation (FIR) is emitted by every body at a given temperature, including the human body. FIR ranging between 4–14 μm is considered useful for cell growth, and the human body emits a maximum of infrared (IR) radiation at the wavelength of approximately 9.3 µm. In the present study, fabrics based on five different raw textiles having the same yarn count as well as the same weaving patterns were designed and created. Some of them were subjected to a coating process. The fabrics to be tested were as follows: coated with TiO₂ nanoparticles, coated with SiO₂ nanoparticles, coated fabric that does not contain bioceramic nanoparticle (BNFC), and non-coated fabrics (NCF). The structural characterization of the resulting samples was performed using scanning electron microscopy (SEM), abrasion tests, and air permeability. Following the structural characterization, the infrared emissivity properties were investigated using infrared thermography as well as attenuated total reflectance Fourier-transform infrared spectroscopy in the 8–14 IR range. According to the experimental findings, the fabrics coated with TiO₂ and SiO₂ displayed increased infrared emissivity values compared to the uncoated ones. In addition, it was observed that the use of bioceramic powders had no effect on air permeability and abrasion properties.

A HiPAD Integrated with rGO/MWCNTs Nano-Circuit Heater for Visual Point-of-Care Testing of SARS-CoV-2

Nowadays, the main obstacle for further miniaturization and integration of nucleic acids point-of-care testing devices is the lack of low-cost and high-performance heating materials for supporting reliable nucleic acids amplification. Herein, reduced graphene oxide hybridized multi-walled carbon nanotubes nano-circuit integrated into an ingenious paper-based heater is developed, which is integrated into a paper-based analytical device (named HiPAD). The coronavirus disease 2019 (COVID-19) pandemic caused by severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) is still raging across the world. As a proof of concept, the HiPAD is utilized to visually detect the SARS-CoV-2 N gene using colored loop-mediated isothermal amplification reaction. This HiPAD costing a few dollars has comparable detection performance to traditional nucleic acids amplifier costing thousands of dollars. The detection range is from 25 to 2.5 × 1010 copies mL-1 in 45 min. The detection limit of 25 copies mL-1 is 40 times more sensitive than 1000 copies mL-1 in conventional real-time PCR instruments. The disposable paper-based chip could also avoid potential secondary transmission of COVID-19 by convenient incineration to guarantee biosafety. The HiPAD or easily expanded M-HiPAD (for multiplex detection) has great potential for pathogen diagnostics in resource-limited settings.

Moisture-Wicking and Solar-Heated Coaxial Fibers with a Bark-like Appearance for Fabric Comfort Management

Maintaining the human body's comfort is a predominant requirement of functional textiles, but there are still considerable drawbacks to design an intelligent textile with proper moisture absorption and evaporation properties. Herein, we develop moisture-wicking and solar-heated coaxial fibers with a bark-like appearance for fabric comfort management. The cortex layer of coaxial fibers can absorb moisture via the synergistic effect of the hierarchical roughness and the hydrophilic polymeric matrix. The core layer containing zirconium carbide nanoparticles can assimilate energy from the body and sunlight, which raises the surface temperature of the material and accelerates moisture evaporation. The resulting coaxial fiber-based membrane exhibits an excellent droplet diffusion radius of 2.73 cm, an excellent wicking height of 6.97 cm, and a high surface temperature of 61.7 °C which is radiated by simulated sunlight. Moreover, the designed fabric also exhibits a significant UV protection factor of 2000. Overall, the successful synthesis of such fascinating fibrous membranes enables the rapid removal of sweat from the human body textile, providing a suitable and comfortable microenvironment for the human body.

Wearable and washable light/thermal emitting textiles

Electronic textiles (e-textiles) typically comprise fabric substrates with electronic components capable of heating, sensing, lighting and data storage. In this work, we rationally designed and fabricated anisotropic light/thermal emitting e-textiles with great mechanical stability based on a sandwich-structured tri-electrode device. By coating silver nanowire network/thermal insulation bilayer on fabrics, an anisotropic thermal emitter can be realized for smart heat management. By further covering the emissive film and the top electrode on the bilayer, light emitters with desirable patterns and colors are extracted from the top surface via an alternative current derived electroluminescence. Both the light and thermal emitting functions can be operated simultaneously or separately. Particularly, our textiles exhibit reliable heating and lighting performance in water, revealing excellent waterproof feature and washing stability.

Flexible, portable and heatable non-woven fabric with directional moisture transport functions and ultra-fast evaporation

Compared with previous textiles possessing a hierarchical roughness structure for accelerating moisture evaporation, the use of Joule-heating to prepare heatable textiles is a more novel and useful way to achieve ultra-fast evaporation. Herein, we report an assembly strategy to create a functional non-woven (NW) fabric for directional moisture transportation and ultra-fast evaporation, ameliorating previous shortcomings. The resulting functional NW fabric reaches a sheet resistance of 1.116 Ω □⁻¹, and the increased surface temperature (76.1 °C) induced by a low voltage (5 V) further results in an excellent ultra-fast evaporation rate (3.42 g h⁻¹). Also, the moisture is transported to the outer surface of the designed fabric and spreads onto this surface. This desirable property can expand the contact area between sweat and the heatable fabric, further improving the evaporation efficiency, while maintaining the dry state of human skin. Generally, this functional textile with remarkable moisture management capabilities could be applied in winter outdoor sportswear to maintain human comfort.

Functional non-woven fabric with directional moisture transport and ultra-fast evaporation properties is demonstrated.