Catalytic Light Alkanes Conversion through Anaerobic Ammodehydrogenation

Intermetallic Ni3Ga1 Catalyst for Efficient Ammonia Reforming of Light Alkane

Ammonia reforming of light alkane is conventionally employed for HCN production where coproduct H2 is burned for heating owing to the high reaction temperature (1200 °C) of such a highly endothermic process. Here, we show that a Ni3Ga1 intermetallic compound (IMC) catalyst is highly efficient for such a reaction, realizing efficient conversion of C1-C3 alkanes at 575-750 °C. This makes it feasible for on-purpose COx-free H2 production assuming that ammonia, as an H2 carrier, is ubiquitously available from renewable energy. At 650 °C and an alkane/ammonia ratio of 1/2, ethane and propane conversion of ∼20% and methane conversion of 13% were obtained (with nearly 100% HCN selectivity for methane and ethane) over the unsupported Ni3Ga1 IMC, which also shows high stability due to the absence of coke deposition. This breakthrough is achieved by employing a stoichiometric Ni3Ga1 mixed oxalate solid solution as the precursor for the Ni3Ga1 IMC.

Ethane Ammoxidation over Sn/H-Zeolite Catalysts: Toward the Factors Contributing to the Yield of Acetonitrile

Different Sn/H-zeolite (β, MOR, SSZ-13, FER, and Y zeolite) catalysts are prepared with the improved impregnation method. The effects of reaction temperature and the composition of the reaction gas (ammonia, oxygen, and ethane) on the catalytic reaction are investigated. Adjusting the fraction of ammonia and/or ethane in the reaction gas can effectively strengthen the ethane dehydrogenation (ED) route and ethylamine dehydrogenation (EA) route and inhibit the ethylene peroxidation (EO) route, whereas the adjustment of oxygen cannot effectively promote acetonitrile formation because it cannot avoid enhancing the EO route. By comparing the acetonitrile yields on different Sn/H-zeolite catalysts at 600 °C, it is revealed that the ammonia pool effect, the residual Brönsted acid in the zeolite, and the Sn-Lewis acid synergistically catalyze ethane ammoxidation. Moreover, a higher L/B ratio of the Sn/H zeolite is beneficial to the improvement of acetonitrile yield. With a certain application potential, the Sn/H-FER-zeolite catalyst shows an ethane conversion of 35.2% and an acetonitrile yield of 22.9% at 600 °C; although a similar catalytic performance was observed on the best Co-zeolite catalyst in literature, the Sn/H-FER-zeolite catalyst is more selective to ethene and CO than the Co catalyst. In addition, the selectivity to CO₂ is less than 2% of that on the Sn-zeolite catalyst. This may be attributed to the special 2D topology and pore/channel system of the FER zeolite, which guarantee an ideal synergistic effect of the ammonia pool, the residual Brönsted acid in the zeolite, and the Sn-Lewis acid for the Sn/H-FER-catalyzed ethane ammoxidation reaction.

Light hydrocarbon conversion to acrylonitrile and acetonitrile - a review

Nitriles, particularly acrylonitrile and acetonitrile, are versatile chemicals that are used in various fields, such as polymer synthesis and pharmaceutical production. For a long time, acrylonitrile has been produced via propylene ammoxidation with acetonitrile as a byproduct. The depletion of crude reservoirs and the production of unconventional hydrocarbon resources (e.g., shale gas) renders light alkanes (including propane, ethane, and methane) to be potential feedstocks in the syntheses of acrylonitrile and acetonitrile. In this review, the processes of transforming light hydrocarbons to nitriles are surveyed, the developments in nitrile synthesis from alkanes are discussed, and the existing challenges and plausible solutions are addressed.