Insight into the Potassium Poisoning Effect for Selective Catalytic Reduction of NOx with NH3 over Fe/Beta

Insight into the Alkali Resistance Mechanism of FeMoTiOx Catalysts for NH3 Selective Catalytic Reduction of NO: Self-Defense Effects of MoOx for Alkali Capture

The deactivation of selective catalytic reduction (SCR) catalysts caused by alkali metal poisoning remains an insurmountable challenge. In this study, we examined the impact of Na poisoning on the performance of Fe and Mo co-doped TiO2 (FeaMobTiOx) catalysts in the SCR reaction and revealed the related alkali resistance mechanism. On the obtained Fe1Mo2.6TiOx catalyst, the synergistic catalytic effect of uniformly dispersed FeOx and MoOx species leads to remarkable catalytic activity, with over 90% NO conversion achieved in a wide temperature range of 210-410 °C. During the Na poisoning process, Na ions predominantly adsorb on the MoOx species, which exhibit stronger alkali resistance, effectively safeguarding the FeOx species. This preferential adsorption minimizes the negative effect of Na poisoning on Fe1Mo2.6TiOx. Moreover, Na poisoning has little influence on the Eley-Rideal reaction pathway involving adsorbed NHx reacting with gaseous NOx. After Na poisoning, the Lewis acid sites were deteriorated, while the abundant Brønsted acid sites ensured sufficient NHx adsorption. As a benefit from the self-defense effects of active MoOx species for alkali capture, FeaMobTiOx exhibits exceptional alkali resistance in the SCR reaction. This research provides valuable insights for the design of highly efficient and alkali-resistant SCR catalysts.

A novel high activity MnXFe3-XO4 spinel catalyst for selective catalytic reduction of NO using NH3 prepared by a short process from natural minerals for low-temperature sintering flue gas: Effect of X value on catalytic mechanism

The process of smelting and purifying the catalyst precursor salt from minerals is extremely complex, which directly leads to high catalyst costs and serious secondary pollution. In order to achieve energy saving and emission reduction in the catalyst preparation process, in-situ synthesis of catalyst materials from natural minerals is a new research direction. In this study, we firstly explored the optimal X value of MnXFe3-XO4 for the NH3 selective catalytic reduction of NO (NH3-SCR) reaction, i.e., the Mn, Fe ratio, and then prepared a novel highly active mineral-based pure phase MnXFe3-XO4 spinel NH3-SCR catalyst by natural ferromanganese ore fines with iron-red fines (Fe2O3) allotment through in situ solid-phase synthesis and magnetic separation methods according to this ratio. The results show that the X value of 1.5 (Mn1.5Fe1.5O4) is the best for NH3-SCR reaction. Mn1.5Fe1.5O4 nano-particles (201 nm) has nearly 100 % NO conversion (with 5 % H2O(g)) at 125-300 °C. The combination of characterizations and density functional theory (DFT) calculation shows that the catalytic process of Eley-Rideal (E-R) dehydrogenation is enhanced at both the active site Mn site and Fe site, which is a key factor in the acceleration of the NH3-SCR reaction with increasing X value at the MnXFe3-XO4 surface.

Effects of five-year field aged zeolite on grain yield and reactive gaseous N losses in alternate wetting and drying paddy system

Clinoptilolite zeolite has been widely used in agricultural production systems for enhancing water and fertilizer savings, mitigating greenhouse gas emissions, and increasing yield. However, there is little information on field-aged effects of zeolite on reactive gaseous N losses under alternate wetting and drying irrigation (AWD). We conducted a five-year field experiment to investigate field-aged effect of natural zeolite addition at 0 (Z0), 5 (Z5), and 10 (Z10) t ha-1 on reactive gaseous N losses (NH3, N2O), N-related global warming potential (GWPN), soil properties and grain yield under two irrigation regimes (CF: continuous flooding irrigation; AWD) in the 4th (2020) and 5th (2021) years since its initial application in 2017. As compared with CF, AWD did not significantly affect grain yield and NH3 volatilization but increased seasonal N2O emissions by 46 %-71 % over two years. Zeolite increased rice yield for five consecutive years. Z10 reduced averaged cumulative NH3 volatilization and GWPN by 23 % and 26 %, compared to zeolite-free treatment, respectively, in the 4th and 5th years. Soil NH4+-N was increased with the increased rate of Z application under both CF and AWD. Z10 increased soil NH4+-N by 27 %-38 % and NO3--N by 14 %-22 % in five years, compared to Z0, respectively. Compared to AWD without zeolite, the addition of 10 t ha-1 zeolite under AWD lowered NH3 volatilization, cumulative N2O emissions, and GWPN by an average of 28 %, 29 %, and 30 % in two years, respectively. IAWDZ10 did not differ from ICFZ0 on reactive gaseous N losses but significantly lowered reactive gaseous losses relative to IAWDZ0. Therefore, zeolite addition could mitigate the reactive gaseous N losses and GWPN for at least five years after initial application, which is beneficial to promoting zeolite application and ensuring sustainable agriculture.

Capturing Rare-Earth Elements by Synthetic Aluminosilicate MCM-22: Mechanistic Understanding of Yb(III) Capture

We studied the mechanism underlying the solid-phase adsorption of a heavy rare-earth element (HREE, Yb) from acidic solutions employing MCM-22 zeolite, serving as both a layered synthetic clay mimic and a new platform for the mechanistic study of HREE adsorption on aluminosilicate materials. Mechanistic studies revealed that the adsorption of Yb(III) at the surface adsorption site occurs primarily through the electrostatic interaction between the site and Yb(III) species. The dependence of Yb adsorption on the pH of the solution indicated the role of surface charge, and the content of framework Al suggested that the Brønsted acid sites (BAS) are involved in the adsorption of Yb(III) ions, which was further scrutinized by spectroscopic analysis and theoretical calculations. Our findings have illuminated the roles of surface sites in the solid-phase adsorption of HREEs from acidic solutions.

3D Printing Technique Fortifies the Ultradeep Hydrodesulfurization Process of Diesel: A Journey of NiMo/Al2O3-MMT

In this contribution, we rationally designed and controllably fabricated a NiMo/Al2O3-montmorillonite (3D-NiMo/Al2O3-MMT) monolithic catalyst via a 3D printing strategy with economical montmorillonite (MMT) as a binder. The catalytic performance of the resulting NiMo/Al2O3-MMT for 4,6-dimethyldibenzothiophene (4,6-DMDBT) hydrodesulfurization (HDS) was evaluated. The experimental results unveil that the 3D-NiMo/Al2O3-MMT monolithic catalyst exhibits robust stability and exceptional HDS activity with 99.2% 4,6-DMDBT conversion (residual 4 ppm of S), which is remarkably superior to that of conventional NiMo/Al2O3 (61.5%), NiMo/MMT (63.2%), and even NiMo/Al2O3-MMT (76.5%) prepared by the mechanical-mixing method. This should be ascribed to the synthetic effect between the MMT binder and the Al2O3 substrate, which effectively weakens the interaction between the Mo species and the Lewis acids on the original Al2O3 surface, thereby significantly increasing the content of reducible Mo species and considerably facilitating the formation of more highly active NiMoS phase (Type II) with optimal average stacking layers and thereafter remarkably enhancing the ultradeep HDS activity of the 3D-NiMo/Al2O3-MMT monolithic catalyst.

Ultrahighly Alkali-Tolerant NOx Reduction over Self-Adaptive CePO4/FePO4 Catalysts

Catalyst deactivation caused by alkali metal poisoning has long been a key bottleneck in the application of selective catalytic reduction of NOx with NH3 (NH3-SCR), limiting the service life of the catalyst and increasing the cost of environmental protection. Despite great efforts, continuous accumulation of alkali metal deposition makes the resistance capacity of 2 wt % K2O difficult to enhance via merely loading acid sites on the surface, resulting in rapid deactivation and frequent replacement of the NH3-SCR catalyst. To further improve the resistance of alkali metals, encapsulating alkali metals into the bulk phase could be a promising strategy. The bottleneck of 2 wt % K2O tolerance has been solved by virtue of ultrahigh potassium storage capacity in the amorphous FePO4 bulk phase. Amorphous FePO4 as a support of the NH3-SCR catalyst exhibited a self-adaptive alkali-tolerance mechanism, where potassium ions spontaneously migrated into the bulk phase of amorphous FePO4 and were anchored by PO43- with the generation of Fe2O3 at the NH3-SCR reaction temperature. This ingenious potassium storage mechanism could boost the K2O resistance capacity to 6 wt % while maintaining approximately 81% NOx conversion. Besides, amorphous FePO4 also exhibited excellent resistance to individual and coexistence of alkali (K2O and Na2O), alkali earth (CaO), and heavy metals (PbO and CdO), providing long durability for CePO4/FePO4 catalysts in flue gas with multipollutants. The cheap and accessible amorphous FePO4 paves the way for the development and implementation of poisoning-resistant NOx abatement.

Understanding structure-performance relationships of CoOx/CeO2 catalysts for NO catalytic oxidation: Facet tailoring and bimetallic interface designing

Crystalline structure and bimetallic interaction of metal oxides are essential factors to determine the catalytic activity. Herein, three different CoO_x/CeO₂ catalysts, employing CeO₂ nanorods (predominately exposed {110 facet), CeO₂ nanopolyhedra ({111} facet) and CeO₂ nanocubes ({100} facet) as the supports, are successfully prepared for investigating the effect of exposed crystal facets and bimetallic interface interaction on NO oxidation. In comparison with the {111} and {100} facets, the exposed crystal facet {110} exists the best superiority to anchor and stabilize Co species. Moreover, ultra-small CoO_x clusters composed of strong Co-O coordination shells with minor Co-O-Ce interaction are formed and uniformly dispersed on the CeO₂ nanorods. Structural characterizations reveal that the active exposed crystal facet {110} and the strong bimetallic interface interaction in CoO_x/CeO₂-nanorods (R-CC) result in more structural defect, endowing it with abundant oxygen vacancies, excellent reducibility and strong adsorption capacity. The DRIFTs spectra further indicate that the exposed crystal facet {110} has a significant promoting effect on the strength of nitrates compared with {111} and {100} facets. The bimetallic interface interaction not only significantly facilitates the formation of nitrate species at lower temperature, but also effectively suppresses the generation of sulfate and lower the sulphation rate. Therefore, R-CC catalyst exhibits the maximum NO oxidation activity with the conversion of 86.4 % at 300 °C and still sustains its high activity under cyclic condition or 50 ppm SO₂. The provided crystalline structure and interaction-enhanced strategy sheds light on the design of high-activity NO oxidation catalysts.

Unveiling alkali metal poisoning of CrMn catalyst for selective catalytic reduction of NOx with NH3: An experimental and theoretical study

Alkali metal poisoning has been an intricate and unsolved issue confining the catalytic activity of NH₃-SCR catalysts up to now. Herein, the effect of NaCl and KCl on catalytic activity of CrMn catalyst for NH₃-SCR of NO_x was systematically investigated to clarify the alkali metal poisoning by combined experiments and theoretical calculations. It unveiled that NaCl/KCl could deactivate CrMn catalyst due to the decrease in specific surface area, electron transfer (Cr⁵⁺+Mn³⁺↔Cr³⁺+Mn⁴⁺), redox ability and oxygen vacancy and NH₃/NO adsorption. In addition, NaCl cut off E-R mechanism reactions by inactivating surface Brønsted/Lewis acid sites. DFT calculations revealed that (1) Na and K could weaken MnO bond, (2) competitive adsorption between Cl and NH₃ was a main reason weakening Lewis acid, (3) Cl adsorption was also a major cause diminishing Brønsted acid and oxygen vacancy, (4) Both Na and K seriously impeded NO adsorption/activation, (5) NaCl/KCl increased the reaction heat of H₂O desorption (rate-determining step) in E-R mechanism reactions and KCl elevated its energy barrier in L-H mechanism reactions. Thus, this study provides the deep understanding of alkali metal poisoning and a well strategy to synthesize NH₃-SCR catalysts with outstanding alkali metal resistance.

Study of the denitration performance of a ceramic filter using a manganese-based catalyst

A MnO _x /γ-Al₂O₃ catalyst was prepared by impregnation of manganese acetate and alumina. After optimizing the composition, it was loaded into a ceramic filter (CF) by a one-step coating method. The results show that MnO _x /γ-Al₂O₃ had the best denitration activity when the Mn loading was 4 wt% with a calcination temperature of 400 °C. The MnO _x /γ-Al₂O₃ catalyst ceramic filter (MA-CCF) was made by loading the CF twice with MnO _x /γ-Al₂O₃. When face velocity (FV) was 1 m min^-1, MA-CCF displayed more than 80% NO conversion at 125-375 °C and possessed a good resistance of H₂O and SO₂. The abundant surface adsorbed oxygen, dense membrane and high-density fiber structure on the outer layer of CF effectively protected the catalyst and could improve MA-CCF denitration activity. The multiple advantages of MA-CCF made it possible for good application prospects.

Chemical State of Potassium on the Surface of Iron Oxides: Effects of Potassium Precursor Concentration and Calcination Temperature

Potassium is used extensively as a promoter with iron catalysts in Fisher-Tropsch synthesis, water-gas shift reactions, steam reforming, and alcohol synthesis. In this paper, the identification of potassium chemical states on the surface of iron catalysts is studied to improve our understanding of the catalytic system. Herein, potassium-doped iron oxide (α-Fe₂O₃) nanomaterials are synthesized under variable calcination temperatures (400-800 °C) using an incipient wetness impregnation method. The synthesis also varies the content of potassium nitrate deposited on superfine iron oxide with a diameter of 3 nm (Nanocat^®) to reach atomic ratios of 100 Fe:x K (x = 0-5). The structure, composition, and properties of the synthesized materials are investigated by X-ray diffraction, differential scanning calorimetry, thermogravimetric analysis, Fourier-transform infrared, Raman spectroscopy, inductively coupled plasma-atomic emission spectroscopy, and X-ray photoelectron spectroscopy, as well as transmission electron microscopy, with energy-dispersive X-ray spectroscopy and selected area electron diffraction. The hematite phase of iron oxide retains its structure up to 700 °C without forming any new mixed phase. For compositions as high as 100 Fe:5 K, potassium nitrate remains stable up to 400 °C, but at 500 °C, it starts to decompose into nitrites and, at only 800 °C, it completely decomposes to potassium oxide (K₂O) and a mixed phase, K₂Fe₂₂O₃₄. The doping of potassium nitrate on the surface of α-Fe₂O₃ provides a new material with potential applications in Fisher-Tropsch catalysis, photocatalysis, and photoelectrochemical processes.

Quenching-induced surface modulation of perovskite oxides to boost catalytic oxidation activity

Quenching is a powerful method for modulating surface structures of metal oxide nanocatalysts to achieve high catalytic oxidation activities, but it is still challenging. Herein, a catalyst of ultrafine Co₃O₄ nanoparticles decorated on Co-doped LaMnO₃ (Co₃O₄/LaCo_xMn_1-xO₃) is synthesized via one-step quenching perovskite-type LaMnO₃ nanocatalyst into an aqueous solution of cobalt nitrate, which exhibits significantly improved catalytic performance with toluene (1000 ppm) conversion of 90% at 269 °C under the gas hourly space velocity of 72000 mL g^-1 h^-1. The high catalytic activity correlates with large surface area, abundant oxygen vacancies and good reducibility. Furthermore, density functional theory calculations disclose that Co doping and interfacial effect of Co₃O₄/LaCo_xMn_1-xO₃ can achieve lower C-H bond activation energy. These findings provide a unique and effective route towards surface modification of nanocatalysts.

Combining Cu-SSZ-13 with TiO2: promotion of urea decomposition and influence on SCR

TiO2/Cu-SSZ-13 composited SCR catalysts were prepared to improve urea decomposition activity and prevent urea-derived deposition in low-temperature urea-SCR.