Mechanochemical Post-Polymerization Modification: Solvent-Free Solid-State Synthesis of Functional Polymers

Liquid-assisted grinding enables a direct mechanochemical functionalization of polystyrene waste

The plastic waste crisis has grave consequences for our environment, as most single-use commodity polymers remain in landfills and oceans long after their commercial lifetimes. Utilizing modern synthetic techniques to chemically modify the structure of these post-consumer plastics (e.g., upcycling) can impart new properties and added value for commercial applications. To expand beyond the abilities of current solution-state chemical processes, we demonstrate post-polymerization modification of polystyrene via solid-state mechanochemistry enabled by liquid-assisted grinding (LAG). Importantly, this emblematic trifluoromethylation study modifies discarded plastic, including dyed materials, using minimal exogenous solvent and plasticizers for improved sustainability. Ultimately, this work serves as a proof-of-concept for the direct mechanochemical post-polymerization modification of commodity polymers, and we expect future remediation of plastic waste via similar mechanochemical reactions.

Vanadium Alkylidyne Initiated Cyclic Polymer Synthesis: The Importance of a Deprotiovanadacyclobutadiene Moiety

Reported is the catalytic cyclic polymer synthesis by a 3d transition metal complex: a V(V) alkylidyne, [(dBDI)V≡CtBu(OEt2)] (1-OEt2), supported by the deprotonated β-diketiminate dBDI2- (dBDI2- = ArNC(CH3)CHC(CH2)NAr, Ar = 2,6-iPr2C6H3). Complex 1-OEt2 is a precatalyst for the polymerization of phenylacetylene (PhCCH) to give cyclic poly(phenylacetylene) (c-PPA), whereas its precursor, complex [(BDI)V≡CtBu(OTf)] (2-OTf; BDI- = [ArNC(CH3)]2CH, Ar = 2,6-iPr2C6H3, OTf = OSO2CF3), and the zwitterion [((C6F5)3B-dBDI)V≡CtBu(OEt2)] (3-OEt2) exhibit low catalytic activity despite having a neopentylidyne ligand. Cyclic polymer topologies were verified by size-exclusion chromatography (SEC) and intrinsic viscosity studies. A component of the mechanism of the cyclic polymerization reaction was probed by isolation and full characterization of 4- and 6-membered metallacycles as model intermediates. Metallacyclobutadiene (MCBD) and deprotiometallacyclobutadiene (dMCBD) complexes (dBDI)V[C(tBu)C(H)C(tBu)] (4-tBu) and (BDI)V[C(tBu)CC(Mes)] (5-Mes), respectively, were synthesized upon reaction with bulkier alkynes, tBu- (tBuCCH) and Mes-acetylene (MesCCH), with 1-OEt2. Furthermore, the reaction of the conjugate acid of 1-OEt2, [(BDI)V≡CtBu(OTf)] (2-OTf), with the conjugated base of phenylacetylene, lithium phenylacetylide (LiCCPh), yields the doubly deprotio-metallacycle complex, [Li(THF)4]{(BDI)V[C(Ph)CC(tBu)CC(Ph)]} (6). Protonation of the doubly deprotio-metallacycle complex 6 yields 6-H+, a catalytically active species toward the polymerization of PhCCH, for which the polymers were also confirmed to be cyclic by SEC studies. Computational mechanistic studies complement the experimental observations and provide insight into the mechanism of cyclic polymer growth. The noninnocence of the supporting dBDI2- ligand and its role in proton shuttling to generate deprotiometallacyclobutadiene (dMCBD) complexes that proposedly culminate in the formation of catalytically active V(III) species are also discussed. This work demonstrates how a dMCBD moiety can react with terminal alkynes to form cyclic polyalkynes.

Recent Advances in Solid-State Modification for Thermoplastic Polymers: A Comprehensive Review

This review introduces groundbreaking insights in polymer science, specifically spotlighting a novel review of the solid-state modification (SSM) approach of thermoplastic polymers, a method not extensively explored. Unlike traditional melt polymer modification, SSM stands out by incorporating monomers or oligomers into the amorphous phase of polymers through innovative exchange reactions. The background of the study places thermoplastics within the context of their increased use over the past century, highlighting their versatility in various applications and the associated environmental and health concerns due to certain additives. The results section outlines the unique aspects of SSM and its increasing recognition for its potential to enhance material performance in areas such as catalysts and composites. It also discusses the application of SSM in modifying different thermoplastic polymers, highlighting various studies demonstrating the method's effectiveness in altering polymer properties. Finally, this work emphasizes SSM's importance in environmental sustainability and its potential in the recycling and upcycling of plastic materials. It acknowledges the challenges and future perspectives in the field, particularly regarding the scalability of SSM techniques for industrial applications and their role in advancing a circular economy in the polymer industry.

Facile fabrication of chitosan Schiff bases from giant tiger prawn shells (Penaeus monodon) via solvent-free mechanochemical grafting

Fabrication of chitosan Schiff bases (ChSB) from giant tiger prawn shells (Penaeus monodon) using an environmentally friendly method has been conducted successfully. Transformation of Prawn Shells (PS) as raw material into chitin then chitosan was executed under ambient temperature. Later, three Ch Schiff bases (ChSB-A, ChSB-S, and ChSB-V) were successfully synthesized for the first time via solvent-free mechanochemical grafting with 2-hydroxy benzaldehyde, 4-methoxy benzaldehyde, and 3-methoxy-4-hydroxy benzaldehyde, respectively. Synthesis was carried out with Shaker Mill-Ultimate Gravity equipped with a Teflon jar with zirconia balls; then the product was characterized. FTIR analysis proved the conversion of free amine to imine groups. The degree of substitution (DS) and crystallinity index (CrI) were determined by elemental analysis and X-ray diffraction. The DS values obtained were about 0.343, 0.795, and 0.055 for ChSB-A, ChSB-S, and ChSB-V, respectively. The CrI of ChSB-A, ChSB-S, and ChSB-V was 53.3, 51.7, and 46.9 %, respectively. The thermal gravimetric analysis showed that the mechanochemical grafting of Ch improves the thermal stability of ChSB. This developed method provides a novel potential technique to convert PS into ChSB products by solvent-free mechanochemical grafting.

TM-Free and TM-Catalyzed Mechanosynthesis of Functional Polymers

Mechanochemically induced methods are commonly used for the depolymerization of polymers, including plastic and agricultural wastes. So far, these methods have rarely been used for polymer synthesis. Compared to conventional polymerization in solutions, mechanochemical polymerization offers numerous advantages such as less or no solvent consumption, the accessibility of novel structures, the inclusion of co-polymers and post-modified polymers, and, most importantly, the avoidance of problems posed by low monomer/oligomer solubility and fast precipitation during polymerization. Consequently, the development of new functional polymers and materials, including those based on mechanochemically synthesized polymers, has drawn much interest, particularly from the perspective of green chemistry. In this review, we tried to highlight the most representative examples of transition-metal (TM)-free and TM-catalyzed mechanosynthesis of some functional polymers, such as semiconductive polymers, porous polymeric materials, sensory materials, materials for photovoltaics, etc.

Mechanically Driven Atom Transfer Radical Polymerization by Piezoelectricity

Targeting sustainable and eco-friendly polymer synthesis, we demonstrate here a synergistically catalyzed atom transfer radical polymerization (ATRP) induced and controlled by interplay between ball milling (BM) and piezoelectric nanoparticles (piezoNPs). BM-induced electron transfer can be achieved through piezoNPs deformation under impact force, serving as an external stimulus to mediate polymerization. The ppm level of copper loading is sufficient in fabrication of a polymer with well-defined molecular weight and low polydispersity. High-molecular-weight polymers ranging from 33 to 74 kDa were prepared successfully through DMSO-assisted grinding. Besides, its good performance on availability of water as liquid-assisted grinding additive, the recyclability of piezoNPs, and the formation of cross-linker-free composite resin make our ATRP approach a green and practical option alongside the existent heat-, electro-, and photo-induced methods.

Mechanochemical bottom-up synthesis of phosphorus-linked, heptazine-based carbon nitrides using sodium phosphide

Herein, we present the bottom-up, mechanochemical synthesis of phosphorus-bridged heptazine-based carbon nitrides (g-h-PCN). The structure of these materials was determined through a combination of powder X-ray diffraction (PXRD), X-ray photoelectron spectroscopy (XPS), 31P magic angle spinning nuclear magnetic resonance (MAS NMR), density functional theory (DFT) and electron energy loss spectroscopy (EELS). Compared to traditional furnace-based techniques, the presented method utilizes milder conditions, as well as shorter reaction times. Both samples of g-h-PCN directly after milling and aging and after an hour of annealing at 300 °C (g-h-PCN300) show a reduction in photoluminescent recombination, as well as a nearly two-time increase in photocurrent under broad spectrum irradiation, which are appealing properties for photocatalysis.

The mechanochemical synthesis of polymers

Mechanochemistry - the utilization of mechanical forces to induce chemical reactions - is a rarely considered tool for polymer synthesis. It offers numerous advantages such as reduced solvent consumption, accessibility of novel structures, and the avoidance of problems posed by low monomer solubility and fast precipitation. Consequently, the development of new high-performance materials based on mechanochemically synthesised polymers has drawn much interest, particularly from the perspective of green chemistry. This review covers the constructive mechanochemical synthesis of polymers, starting from early examples and progressing to the current state of the art while emphasising linear and porous polymers as well as post-polymerisation modifications.

Mechanochemical ring-opening metathesis polymerization: development, scope, and mechano-exclusive polymer synthesis

Ruthenium-alkylidene initiated ring-opening metathesis polymerization has been realized under solid-state conditions by employing a mechanochemical ball milling method. This method promotes greenness and broadens the scope to include mechano-exclusive products. The carbene- and pyridine-based Grubbs 3^rd-generation complex outperformed other catalysts and maintained similar mechanistic features of solution-phase reactions. High-speed ball milling provides sufficient mixing and energy to the solid reaction mixture, which is composed of an initiator and monomers, to minimize or eliminate the use of solvents. Therefore, the solubility and miscibility of monomers and Ru-initiators are not limiting factors in solid-state ball milling. A wide variety of solid monomers, including ionomers, fluorous monomers, and macromonomers, were successfully polymerized under ball milling conditions. Importantly, direct copolymerization of immiscible (ionic/hydrophobic) monomers exemplifies the synthesis of mechano-exclusive polymers that are difficult to make using traditional solution procedures. Finally, the addition of a small amount of a liquid additive (i.e., liquid-assisted grinding) minimized chain-degradation, enabling high-molecular-weight polymer synthesis.

Mechanochemical ball-milling ring-opening metathesis polymerization minimized solvent use and produced previously inaccessible polymers in solution.

Main-chain/Side-chain type Phosphine Oxide-Containing Reactive Polymers Derived from same Monomer: Controllable RAFT Polymerisation and ring-opening Polycondensation

This paper reports the synthesis and selective polymerisations of an epoxy-rich phosphine oxide-containing styrenic monomer, namely 4-vinylbenzyl-bis((oxiran-2-ylmethoxy)methyl) phosphine oxide (VBzBOPO). The styryl and epoxy functionalities could be polymerized independently through...

Solvent-Free Mechanochemical Post-Polymerization Modification of Ionic Polymers

Despite their superior stability and facile handling, ionic polymers have limited solubility in most organic solvents, restricting the range of substrates and reaction conditions to which they can be applied. To overcome this solubility issue, the present study presents a solvent-free mechanochemical reaction. Specifically, a post-polymerization modification of ammonium-functionalized polyether was demonstrated using a solvent-free vibrational ball-milling technique. The formation of imine bonds between the ionic polymer and an aromatic aldehyde led to the complete conversion to imine within 1 h without any bond breakage on the polymer backbone. The viability of this approach for a wide range of aldehydes was also evaluated, highlighting the potential of the mechanochemical post-polymerization modification of polymers that are inaccessible by conventional solution approaches.

Sequential Post-Polymerization Modification of Aldehyde Polymers to Ketone and Oxime Polymers

A new sequential post-polymerization modification route has been developed for the synthesis of multifunctional polymers from a simple aldehyde polymer. In the first modification step, a template polymer derived from the radical polymerization of 4-vinyl benzaldehyde undergoes Rh-catalyzed hydroacylation with alkenes to furnish a group of ketone polymers. In the second modification step, Schiff base formation with alkoxy ammonium salts introduces a second group-an oxime functionality. Both the steps are highly efficient, introducing evenly distributed dual functionalities at the same position.

Polystyrene Functionalized with Diarylacetonitrile for the Visualization of Mechanoradicals and Improved Thermal Stability

The direct scission of polymer main chains leads to a decrease in the performance of the polymeric materials. Polystyrene-functionalized with diarylacetonitrile (DAAN) was prepared through a postpolymerization modification with 4-methoxymandelonitrile to generate mechanofluorescent polymers that enable the visualization of the scission of the polymer main chain. The polymeric mechanoradicals obtained from the homolytic cleavage of the polymer main chain in response to mechanical stress were observed using fluorescence and electron paramagnetic resonance spectroscopy. Moreover, a thermogravimetric analysis showed that the thermal stability of the polymers was greatly improved relative to the parent polystyrene, that is, the introduction of the DAAN moiety via postpolymerization modification endowed the original polymers with multiple functions in one step; specifically, the ability to visualize polymer main-chain scission and improved thermal stability.

Sustainability Assessment of Mechanochemistry by Using the Twelve Principles of Green Chemistry

In recent years, mechanochemistry has been growing into a widely accepted alternative for chemical synthesis. In addition to their efficiency and practicality, mechanochemical reactions are also recognized for their sustainability. The association between mechanochemistry and Green Chemistry often originates from the solvent-free nature of most mechanochemical protocols, which can reduce waste production. However, mechanochemistry satisfies more than one of the Principles of Green Chemistry. In this Review we will present a series of examples that will clearly illustrate how mechanochemistry can significantly contribute to the fulfillment of Green Chemistry in a more holistic manner.

Mechanochemical synthesis of hyper-crosslinked polymers: influences on their pore structure and adsorption behaviour for organic vapors

This study elucidates a mechanochemical polymerization reaction towards a hyper-crosslinked polymer as an alternative to conventional solvent-based procedures. The swift and solvent-free Friedel-Crafts alkylation reaction yields a porous polymer with surface areas of up to 1720 m2g-1 and pore volumes of up to 1.55 cm3g-1. The application of LAG (liquid-assisted grinding) revealed a profound impact of the liquid´s boiling point on the textural properties of the obtained polymer materials. Finally, the materials are characterized by vapour sorption experiments with benzene and cyclohexane.

Mechanochemical synthesis of poly(trimethylene carbonate)s: an example of rate acceleration

Mechanochemical polymerization is a rapidly growing area and a number of polymeric materials can now be obtained through green mechanochemical synthesis. In addition to the general merits of mechanochemistry, such as being solvent-free and resulting in high conversions, we herein explore rate acceleration under ball-milling conditions while the conventional solution-state synthesis suffer from low reactivity. The solvent-free mechanochemical polymerization of trimethylene carbonate using the organocatalysts 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU) and 1,5,7-triazabicyclo[4.4.0]dec-5-ene (TBD) are examined herein. The polymerizations under ball-milling conditions exhibited significant rate enhancements compared to polymerizations in solution. A number of milling parameters were evaluated for the ball-milling polymerization. Temperature increases due to ball collisions and exothermic energy output did not affect the polymerization rate significantly and the initial mixing speed was important for chain-length control. Liquid-assisted grinding was applied for the synthesis of high molecular weight polymers, but it failed to protect the polymer chain from mechanical degradation.

Mechanochemical synthesis of poly(lactic acid) block copolymers: overcoming the miscibility of the macroinitiator, monomer and catalyst under solvent-free conditions

Efficient mixing and energy delivery by ball-milling promoted the lactide polymer growth from macroinitiators without the use of a solvent.

Acrylate-Selective Transesterification of Methacrylate/Acrylate Copolymers: Postfunctionalization with Common Acrylates and Alcohols

Acrylate-selective transesterification of methacrylate/acrylate copolymers with alcohols was developed for a site-selective postfunctionalization technique of polymers without using specific monomers. Importantly, a common methyl acrylate efficiently works as a selective modification unit via transesterification coupled with a titanium alkoxide catalyst. The acrylate-selective transesterification is achieved owing to less steric hindrance of the carbonyl groups that are attached to the main chain without an α-methyl group. Typically, the acrylate pendants of dodecyl methacrylate/methyl acrylate (MA) random copolymers were selectively transesterified with benzyl alcohol (BzOH). The conversion of the pendent esters into benzyl esters proportionally increased with MA contents. Additionally, various alcohols were applicable to this MA-selective transesterification system.