Highly efficient wettability control via three-dimensional (3D) suspension of titania nanoparticles in polystyrene nanofibers

Large-Scale Centrifugal Multispinning Production of Polymer Micro- and Nanofibers for Mask Filter Application with a Potential of Cospinning Mixed Multicomponent Fibers

Recently, the polymer nanofiber web is in high demand as a strong barrier against harmful particles due to its high capture efficiency and strong droplet-blocking ability. As an advanced spinning technique, the centrifugal multispinning system was designed by sectioning a rotating disk into triple subdisks, showing mass producibility of polymer nanofibers with cospinning ability. Using the system, gram-scale production of polystyrene (PS), poly(methyl methacrylate), and polyvinylpyrrolidone (PVP) was demonstrated, showing a possibility for versatile use of the system. Moreover, a high production rate of ∼25 g/h for PS nanofibers was achieved, which is ∼300× higher than that of the usual electrospinning process. Utilizing the cospinning ability, we controlled the contact angle and electrostatic charge of the multicomponent nanofiber web by adjusting the relative amounts of PS and PVP fibers, showing a potential for functional textile application. With the fabricated PS nanofiber-based filters, we achieved high capture efficiency up to ∼97% with outstanding droplet-blocking ability.

Continuous Flow Composite Membrane Catalysts for Efficient Decomposition of Chemical Warfare Agent Simulants

Continuous and safe decomposition of chemical warfare agents (CWAs) is a critical requirement to protect both soldiers and citizens and to eliminate the stockpiles after the cold war. The Zr-based metal-organic framework (Zr-MOF) has been known as the most effective catalyst for decomposing CWAs, especially the most fatal nerve agents, however, its low processability due to the powder form limits its expansion to actual military applications. To this end, the composite membrane catalysts (CMCs) comprising the Zr-MOF (UiO-66 catalyst) and nylon 6 nanofiber (porous supporter) are developed by the simple integration of electrospray and electrospinning, resulting in selective immobilization of UiO-66 on the surface of the nylon 6 nanofibers. These strategical benefits of CMCs gave super catalytic durability including recyclability over five times without decreasing the catalytic activity for the decomposition of methyl paraoxon (MPO), a simulant of the nerve agent, in the presence of N-ethylmorpholine (N-EM), which was not achieved in the original particulate UiO-66. Because of the excellent physical and chemical stabilities of CMCs, the CMC with 56 wt % of UiO-66 (CMC56) decomposed 198 g of MPO within an hour in the continuous flow system with a flow rate of 21.6 mL h^-1. This study highlights the important strategies in designing the feasible membrane-type catalysts with superior catalytic activity and robust durability for decomposing CWAs in the continuous flow system.

Electrospun titania fiber mats spin coated with thin polymer films as nanofibrous scaffolds for enhanced cell proliferation

The incorporation of inorganic materials into electrospun nanofibres has recently gained considerable attention for the development of extracellular matrix-like scaffolds with improved mechanical properties and enhanced biological functions for tissue engineering applications. In this study, polymer-inorganic composite fibres consisting of poly(2-ethyl-2-oxazoline) (PEOXA) and tetrabutyl titanate as the titanium precursor were successfully fabricated through a combined sol-gel/electrospinning approach. PEOXA/Ti(OR)_n composite fibres were obtained with varying amounts of polymer and titanium precursors. Calcinations of the composite fibres were performed at varying temperatures to produce TiO₂ fibres (TiO₂ -T-60) with anatase, anatase/rutile mixed phase, and rutile crystal structures. Thin polymer films (i.e., poly(2-ethyl-2-oxazoline) (PEOXA), polycaprolactone (PCL), and poly(methyl methacrylate) (PMMA)) were subsequently deposited onto TiO₂ -T-60 fibre mats by spin coating to facilitate handling of the electrospun substrates after calcination, which are rather brittle and disintegrate easily, and to probe cell-materials interactions. The cellular behaviour of mouse L929 fibroblasts after culture periods of 1-5 days was compared on the following fibre scaffolds: PEOXA/Ti(OR)_n , TiO₂ -T-60 (T = 600, 650, and 700 °C), TiO₂ -T-60 spin-coated with thin PCL film (PCL/TiO₂ -T-60), and pure PCL. The results obtained from in vitro cell culture studies for the lactate dehydrogenase release assay and confocal microscopic visualization pointed out the synergistic interplay between the TiO₂ crystal structure and spin-coated PCL film in facilitating cell interactions with the scaffold surface. The L929 cells were observed to adhere and proliferate better on the surface of TiO₂ -700-60 having the rutile structure than on the surfaces of TiO₂ -600-60 and TiO₂ -650-60 fibre scaffolds with anatase and anatase/rutile mixed phase structures, respectively.

Hybrid self-healing matrix using core-shell nanofibers and capsuleless microdroplets

In this work, we developed novel self-healing anticorrosive hierarchical coatings that consist of several components. Namely, as a skeleton we prepared a core-shell nanofiber mat electrospun from emulsions of cure material (dimethyl methylhydrogen siloxane) in a poly(acrylonitrile) (PAN) solution in dimethylformamide. In these nanofibers, cure is in the core, while PAN is in the shell. The skeleton deposited on a protected surface is encased in an epoxy-based matrix, which contains emulsified liquid droplets of dimethylvinyl-terminated dimethylsiloxane resin monomer. When such hierarchical coatings are damaged, cure is released from the nanofiber cores and the resin monomer, released from the damaged matrix, is polymerized in the presence of cure. This polymerization and solidification process takes about 1-2 days and eventually heals the damaged material when solid poly(dimethylsiloxane) resin is formed. The self-healing effect was demonstrated using an electrochemical analogue of the scanning vibrating electrode technique. Damaged samples were left for 2 days. After that, the electric current through a damaged coating was found to be negligibly small for the samples with self-healing properties. On the other hand, for the samples without self-healing properties, the electric current was significant.

Superhydrophobic surfaces developed by mimicking hierarchical surface morphology of lotus leaf

The lotus plant is recognized as a ‘King plant’ among all the natural water repellent plants due to its excellent non-wettability. The superhydrophobic surfaces exhibiting the famous ‘Lotus Effect’, along with extremely high water contact angle (>150°) and low sliding angle (<10°), have been broadly investigated and extensively applied on variety of substrates for potential self-cleaning and anti-corrosive applications. Since 1997, especially after the exploration of the surface micro/nanostructure and chemical composition of the lotus leaves by the two German botanists Barthlott and Neinhuis, many kinds of superhydrophobic surfaces mimicking the lotus leaf-like structure have been widely reported in the literature. This review article briefly describes the different wetting properties of the natural superhydrophobic lotus leaves and also provides a comprehensive state-of-the-art discussion on the extensive research carried out in the field of artificial superhydrophobic surfaces which are developed by mimicking the lotus leaf-like dual scale micro/nanostructure. This review article could be beneficial for both novice researchers in this area as well as the scientists who are currently working on non-wettable, superhydrophobic surfaces.

Electrospun polystyrene nanofiber membrane with superhydrophobicity and superoleophilicity for selective separation of water and low viscous oil

The ability to prepare solid surfaces with well-controlled superhydrophobic and superoleophilic properties is of paramount importance to water-oil separation technology. Herein, we successfully prepared superhydrophobic-superoleophilic membranes by single-step deposition of polystyrene (PS) nanofibers onto a stainless steel mesh via electrospinning. The contact angles of diesel and water on the prepared PS nanofiber membrane were 0° and 155° ± 3°, respectively. Applications of the PS nanofiber membrane toward separating liquids with low surface tension, such as oil, from water were investigated in detail. Gasoline, diesel, and mineral oil were tested as representative low-viscosity oils. The PS nanofiber membranes efficiently separated several liters of oil from water in a single step, of only a few minutes' duration. The superhydrophobic PS nanofiber membrane selectively absorbs oil, and is highly efficient at oil-water separation, making it a very promising material for oil spill remediation.