Efficient green solar cells via a chemically polymerizable donor-acceptor heterocyclic pentamer

Panchromatic donor-acceptor-donor conjugated oligomers for dye-sensitized solar cell applications

We report on a sexithienyl and two donor-acceptor-donor oligothiophenes, employing benzothiadiazole and isoindigo as electron-acceptors, each functionalized with a phosphonic acid group for anchoring onto TiO2 substrates as light-harvesting molecules for dye sensitized solar cells (DSSCs). These dyes absorb light to wavelengths as long as 700 nm, as their optical HOMO/LUMO energy gaps are reduced from 2.40 to 1.77 eV with increasing acceptor strength. The oligomers were adsorbed onto mesoporous TiO2 films on fluorine doped tin oxide (FTO)/glass substrates and incorporated into DSSCs, which show AM1.5 power conversion efficiencies (PCEs) ranging between 2.6% and 6.4%. This work demonstrates that the donor-acceptor-donor (D-A-D) molecular structures coupled to phosphonic acid anchoring groups, which have not been used in DSSCs, can lead to high PCEs.

Aesthetically pleasing conjugated polymer:fullerene blends for blue-green solar cells via roll-to-roll processing

The practical application of organic photovoltaic (OPV) cells requires high throughput printing techniques in order to attain cells with an area large enough to provide useful amounts of power. However, in the laboratory screening of new materials for OPVs, spin-coating is used almost exclusively as a thin-film deposition technique due its convenience. We report on the significant differences between the spin-coating of laboratory solar cells and slot-die coating of a blue-green colored, low bandgap polymer (PGREEN). This is one of the first demonstrations of slot-die-coated polymer solar cells OPVs not utilizing poly(3-hexylthiophene):(6,6)-phenyl-C(61)-butyric acid methyl ester (PCBM) blends as a light absorbing layer. Through synthetic optimization, we show that strict protocols are necessary to yield polymers which achieve consistent photovoltaic behavior. We fabricated spin-coated laboratory scale OPV devices with PGREEN: PCBM blends as active light absorbing layers, and compare performance to slot die-coated individual solar cells, and slot-die-coated solar modules consisting of many cells connected in series. We find that the optimum ratio of polymer to PCBM varies significantly when changing from spin-coating of thinner active layer films to slot-die coating, which requires somewhat thicker films. We also demonstrate the detrimental impacts on power conversion efficiency of high series resistance imparted by large electrodes, illustrating the need for higher conductivity contacts, transparent electrodes, and high mobility active layer materials for large-area solar cell modules.

Completing the color palette with spray-processable polymer electrochromics

The field of electrochromic polymers has now reached an important milestone with the availability of a yellow to fully transmissive, cathodically coloring, solution-processable electroactive polymer. This is in addition to previously published electrochromic polymers that have neutral state colors that span from orange, red, magenta, blue, cyan, green, and black, that also attain highly transmissive states upon switching. With this, the full color palette is now complete allowing the largest variety of colors for transmissive and reflective electrochromic display applications. Here, we report on how we have been able to obtain this full color palette through synthetic modifications and color tuning utilizing electron rich and donor-acceptor repeat units, electron-donating substituents, and steric interactions with our 3,4-alkylenedioxythiophene family of polymers. Additionally, using solubilizing pendant groups for both organic and aqueous compatibility, we have been able to create this color palette with fully solution processable materials, paving the way for materials patterning, printing, and incorporation into devices for display and window applications.

Spectral engineering in π-conjugated polymers with intramolecular donor-acceptor interactions

With the development of light-harvesting organic materials for solar cell applications and molecular systems with fine-tuned colors for nonemissive electrochromic devices (e.g., smart windows, e-papers), a number of technical challenges remain to be overcome. Over the years, the concept of "spectral engineering" (tailoring the complex interplay between molecular physics and the various optical phenomena occurring across the electromagnetic spectrum) has become increasingly relevant in the field of π-conjugated organic polymers. Within the spectral engineering toolbox, the "donor-acceptor" approach uses alternating electron-rich and electron-deficient moieties along a π-conjugated backbone. This approach has proved especially valuable in the synthesis of dual-band and broadly absorbing chromophores with useful photovoltaic and electrochromic properties. In this Account, we highlight and provide insight into a present controversy surrounding the origin of the dual band of absorption sometimes encountered in semiconducting polymers structured using the "donor-acceptor" approach. Based on empirical evidence, we provide some schematic representations to describe the possible mechanisms governing the evolution of the two-band spectral absorption observed on varying the relative composition of electron-rich and electron-deficient substituents along the π-conjugated backbone. In parallel, we draw attention to the choice of the method employed to estimate and compare the absorption coefficients of polymer chromophores exhibiting distinct repeat unit lengths, and containing various extents of solubilizing side-chains along their backbone. Finally, we discuss the common assumption that "donor-acceptor" systems should have systematically lower absorption coefficients than their "all-donor" counterparts. The proposed models point toward important theoretical parameters which could be further explored at the macromolecular level to help researchers take full advantage of the complex interactions taking place in π-conjugated polymers with intramolecular "donor-acceptor" characteristics.

Ultra fast and parsimonious materials screening for polymer solar cells using differentially pumped slot-die coating

We present a technique that enables the probing of the entire parameter space for each parameter with good statistics through a simple roll-to-roll processing method where gradients of donor, acceptor, and solvent are applied by differentially pumped slot-die coating. We thus demonstrate how the optimum donor-acceptor ratio and device film thickness can be determined with improved accuracy by varying the composition in small steps. We give as an example P3HT-PCBM devices and vary the composition between P3HT and PCBM in steps of 0.5-1% giving 100-200 individual solar cells. The coating experiment itself takes less than 4-8 min and requires 15-30 mg each of donor and acceptor material. The optimum donor-acceptor composition of P3HT and PCBM was found to be a broad maximum centered on a 1:1 ratio. We demonstrate how the optimal thickness of the active layer can be found by the same method and materials usage by variation of the layer thickness in small steps of 1.5-4 nm. Contrary to expectation we did not find oscillatory variation of the device performance with device thickness because of optical interference. We ascribe this to the nature of the solar cell type explored in this example that employs nonreflective or semitransparent printed electrodes. We further found that very thick active layers on the order of 1 μm can be prepared without loss in performance and estimate the active layer thickness could easily approach 4-5 μm while maintaining photovoltaic properties.

Conductivity trends of PEDOT-PSS impregnated fabric and the effect of conductivity on electrochromic textile

A stretchable e-textile was fabricated by simply soaking Spandex fabric in a conductive polymer aqueous dispersion, PEDOT-PSS. The resulting conductive fabric had an average conductivity of 0.1 S/cm. Subjecting the fabric to more than one soaking step increased the conductivity of the fabric up to ca. 2.0 S/cm resulting in a 33% faster switching speed. This simple methodology is not limited to Spandex (50% nylon/50% polyurethane). Several other fabric compositions were investigated for their conductivity via this process, including 100% cotton, 60% cotton/40% polyester, 95% cotton/5% Lycra, 60%polyester/40% rayon, 100% polyester, and 80% nylon/20% Spandex, listed in order of decreasing hydrophilicity. Those fabrics with higher water uptake resulted in higher conductivities upon soaking in PEDOT-PSS. Electrochromic polymers coated on the fabric could be switched between their different colored states, even upon stretching of the Spandex. SEM revealed that the electrochromic polymer coated on the substrate separated under stretching, uncovering the color of the base conducting fabric. It was found that the PEDOT-PSS was not a film on the Spandex but rather homogenously dispersed nanoparticles within the fabric matrix forming a percolated network.