Selective Ethylene Tri-/Tetramerization Catalysts

Chromium Catalysts for Selective Ethylene Oligomerization Featuring Binuclear PNP Ligands

A series of novel binuclear PNP ligands based on the cyclohexyldiamine scaffold were synthesized for this study. The experimental results showed that positioning the two PNP sites at the para-positions of the cyclohexyl framework led to a significant enhancement in the catalytic activity for selective tri/tetramerization of ethylene. The PNP/Cr(acac)3/MAO(methylaluminoxane) catalytic system exhibited relatively high catalytic activity (up to 3887.7 kg·g-1·h-1) in selective ethylene oligomerization with a total selectivity of 84.5% for 1-hexene and 1-octene at 40 °C and 50 bar. The relationship between the ligand structure and ethylene oligomerization performance was further explored using density functional theory calculations.

Chromium Ethylene Tri-/Tetramerization Catalysts Supported by Iminophosphine Ligands

A new class of highly active ethylene tri-/tetramerization chromium catalysts supported by iminophosphine ligands has been studied. The impact of electronic and steric changes of these ligands on selectivity and activity has been investigated by varying P- and/or N-substituents. Upon activation with MMAO, the ligand bearing a P-cyclohexyl group displayed a high activity of 307 kg/(g Cr/h) with a high trimerization selectivity of 92.6%. Decreasing the steric hindrance of N-aryl group led to a decrease in 1-hexene selectivity (74.5%), producing more 1-octene (10.3%). X-ray diffraction analysis verifies that the ligands coordinate with the chromium center in a κ2-P,N mode.

Chromium-Based Complexes Bearing Aminophosphine and Phosphine-Imine-Pyrryl Ligands for Selective Ethylene Tri/Tetramerization

A series of Cr-based complexes 6-10 bearing aminophosphine (P,N) ligands Ph₂P-L-NH₂ [L = CH₂CH₂ (1), L = CH₂CH₂CH₂ (2), and L = C₆H₄CH₂ (3)] and phosphine-imine-pyrryl (P,N,N) ligands 2-(Ph₂P-L-N=CH)C₄H₃NH [L = CH₂CH₂CH₂ (4) and L = C₆H₄CH₂ (5)] were prepared, and their catalytic properties were examined for ethylene tri/tetramerization. X-ray crystallographic analysis of complex 8 indicated the κ²-P,N bidentate coordination mode at the Cr(III) center and the distorted octahedral geometry of monomeric P,N-CrCl₃. Upon activation by methylaluminoxane (MAO), complexes 7-8 bearing P,N (PC₃N backbone) ligands 2-3 showed good catalytic reactivity for ethylene tri/tetramerization. On the other hand, complex 6 bearing the P,N (PC₂N backbone) ligand 1 was found active for non-selective ethylene oligomerization, while complexes 9-10 bearing P,N,N ligands 4-5 only produced polymerization products. In particular, the high catalytic activity of 458.2 kg/(g·Cr·h), excellent selectivity of 90.9% (1-hexene and 1-octene combined), and extremely low PE content of 0.1% were obtained with complex 7 in toluene at 45 °C and 45 bar. These results suggest that rational control of P,N and P,N,N ligand backbones, including a carbon spacer and rigidity of a carbon bridge, can lead to the high-performance catalyst for the ethylene tri/tetramerization process.

Elongation and branching of α-olefins by two ethylene molecules

α-Olefins are important starting materials for the production of plastics, pharmaceuticals, and fine and bulk chemicals. However, the selective synthesis of α-olefins from ethylene, a highly abundant and inexpensive feedstock, is restricted, and thus a broadly applicable selective α-olefin synthesis using ethylene is highly desirable. Here, we report the catalytic reaction of an α-olefin with two ethylene molecules. The first ethylene molecule forms a 4-ethyl branch and the second a new terminal carbon-carbon double bond (C2 elongation). The key to this reaction is the development of a highly active and stable molecular titanium catalyst that undergoes extremely fast β-hydride elimination and transfer.

Industrially relevant ethylene trimerization catalysts and processes

1-Hexene is one of the comonomers used to produce mainly low linear density polyethylene (LLDPE) and high-density polyethylene (HDPE). The production of 1-hexene by ethylene trimerization method gained much interest in petrochemical industry due to its high selectivity towards 1-hexene in comparison to traditional ethylene oligomerization method. In literature, many catalyst systems are reported for ethylene trimerization reaction, but only few of them qualify for the commercial applications. In the present review, activity and selectivity of commercially viable catalyst systems and amount of polyethylene formed as a by-product on using these catalyst systems were discussed. Special attention is given to Chevron Phillips ethylene trimerization technology which is one of the dominant technologies in the production of 1-hexene. The challenges such as fouling issues at commercial plant due to polyethylene by-product formation were discussed and the progress made to overcome the challenges were also discussed. New generation nontoxic titanium catalysts look promising and challenges involved in commercializing these catalysts were presented in the review.

Graphic abstract

Effect of an additional donor on decene formation in ethylene oligomerization catalyzed by a Cr/PCCP system: a combined experimental and DFT study

Cr catalyst based on a PCCP ligand shows high activity in ethylene oligomerization, giving 1-hexene and considerable C₁₀ fraction. DFT calculation results are consistent with the experimental observations on the distribution of C₁₀ isomers.

Chromium complexes supported by bidentate thioether-imine [N,S] ligands: synthesis and ethylene oligomerization studies

Chromium complexes bearing thioether-imine ligands were synthesized and their catalytic behavior in ethylene oligomerization has been investigated, evaluating the effect of the ligand and the experimental parameters on the activity, selectivity, and product distribution.

Reactivity of N-Phosphinoguanidines of the Formula (HNR)(Ph2PNR)C(NAr) toward Main Group Metal Alkyls: Facile Ligand Rearrangement from N-Phosphinoguanidinates to Phosphinimine-Amidinates

We report the reactivity of N-phosphinoguanidines of the formula (HNR)(Ph₂PNR)C(NAr) (R = ⁱPr and Ar = 2,6-ⁱPr₂C₆H₃ [Dipp] for 1a, R = ⁱPr and Ar = 2,4,6-Me₃C₆H₂ [Mes] for 1b, and R = Cy and Ar = Dipp for 1c), prepared in high yields from the corresponding trisubstituted guanidines, toward main group metal alkyls AlMe₃, ZnEt₂, MgⁿBu₂, and ⁿBuLi to obtain novel phosphinoguanidinato and phosphinimine-amidinato compounds. Reactions of 1a-c with AlMe₃ at room temperature led to the kinetic phosphinoguanidinato products [Al{κ²-N,N'-(NR)C(NAr)(NRPPh₂)}Me₂] (2a-c), whereas the mild heating (60-80 °C) of solutions of 2a-c give the thermodynamic phosphinimine-amidinato products [Al{κ²-N,N'-(NR)C(NAr)(PPh₂NR)}Me₂] (3a-c) after ligand rearrangement. The reactions of equimolar amounts of 1a-c and ZnEt₂ initially give solutions containing unstable phosphinoguanidinato compounds [Zn{κ²-N,P-(NR)C(NAr)(NRPPh₂)}Et] (4a-c), which rearrange upon mild heating to the phosphinimine-amidinato derivatives [Zn{κ²-N,N'-(NR)C(NAr)(PPh₂NR)}Et] (6a-c). Bis(phosphinoguanidinato) compounds [Zn{κ²-N,P-(NR)C(NAr)(NRPPh₂)}₂] (5a-c) can be obtained under mild conditions (<45 °C) in THF, whereas bis(phosphinimine-amidinato) compounds [Zn{κ²-N,N'-(NR)C(NAr)(PPh₂NR)}₂] (7a-c) are also accessible under more forcing conditions (55-100 °C) from (i) ZnEt₂ and 1b,c (2 equiv), (ii) 6a and 1a, or (iii) 5b,c. Equimolar mixtures of MgⁿBu₂ and 1a-c in THF at room temperature give unstable phosphinimine-amidinato monoalkyl products [Mg{κ²-N,N'-(NR)C(NAr)(PPh₂NR)}ⁿBu(THF)₂] (8a-c), whereas 2 equiv of 1a,b are required to reach the bischelate compounds [Mg{κ²-N,N'-(NⁱPr)C(NAr)(PPh₂NⁱPr)}₂] (9a,b). Finally, phosphinoguanidinato compounds [Li{κ²-N,P-(NR)C(NDipp)(NRPPh₂)}(THF)₂] (10a,c) were obtained in the reactions of 1a,c with ⁿBuLi in THF under ambient conditions. The removal of the solvent from solutions of 10a,c under partial vacuum leads to the dinuclear compounds [Li₂{μ-κ²-N,N':κ¹-N-(NR)C(NDipp)(NRPPh₂)}₂(THF)₂] (11a,c) after the decoordination of one of the THF molecules in 10a,c and dimerization. Heating solutions of 10a,c at 60 °C triggers ligand rearrangement to give phosphinimine-amidinato compounds [Li{κ²-N,N'-(NR)C(NDipp)(PPh₂NR)}(THF)₂] (12a,c). We also propose a mechanism for the ligand rearrangement reaction from 10a to give 12a, supported by DFT calculations, which fits nicely with our experimental results. It essentially involves a carbodiimide deinsertion reaction followed by a [3 + 2] cycloaddition between the resulting lithium phosphino-amide and the carbodiimide.

Quantum-mechanical transition-state model combined with machine learning provides catalyst design features for selective Cr olefin oligomerization

The use of data science tools to provide the emergence of non-trivial chemical features for catalyst design is an important goal in catalysis science. Additionally, there is currently no general strategy for computational homogeneous, molecular catalyst design. Here, we report the unique combination of an experimentally verified DFT-transition-state model with a random forest machine learning model in a campaign to design new molecular Cr phosphine imine (Cr(P,N)) catalysts for selective ethylene oligomerization, specifically to increase 1-octene selectivity. This involved the calculation of 1-hexene : 1-octene transition-state selectivity for 105 (P,N) ligands and the harvesting of 14 descriptors, which were then used to build a random forest regression model. This model showed the emergence of several key design features, such as Cr-N distance, Cr-α distance, and Cr distance out of pocket, which were then used to rapidly design a new generation of Cr(P,N) catalyst ligands that are predicted to give >95% selectivity for 1-octene.

Fair Look at Coordination Oligomerization of Higher α-Olefins

Coordination catalysis is a highly efficient alternative to more traditional acid catalysis in the oligomerization of α-olefins. The distinct advantage of transition metal-based catalysts is the structural homogeneity of the oligomers. Given the great diversity of the catalysts and option of varying the reaction conditions, a wide spectrum of processes can be implemented. In recent years, both methylenealkanes (vinylidene dimers of α-olefins) and structurally uniform oligomers with the desired degrees of polymerization have become available for later use in the synthesis of amphiphilic organic compounds and polymers, high-quality oils or lubricants, and other prospective materials. In the present review, we discussed the selective dimerization and oligomerization of α-olefins, catalyzed by metallocene and post-metallocene complexes, and explored the prospects for the further applications of the coordination α-olefin dimers and oligomers.

Synthetic investigations of low-coordinate (N-phosphino-amidinate) nickel chemistry: agostic alkyl complexes and benzene insertion into Ni-H

Treatment of (PN)NiX (X = NHdipp or OtBu; PN = N-phosphinoamidinate ligand) with Me2PhSiH in benzene solvent afforded the crystallographically characterized, antifacial-coordinated, dinuclear species 1, the formation of which corresponds to the hitherto unknown net Ni-H addition of two equivalents of the putative (PN)NiH intermediate across C[double bond, length as m-dash]C units within a single benzene molecule. Computational analysis supports the view of 1 as being comprised of two cationic (PN)NiII fragments ligated by a substituted butadiene dianion μ2-η3:η3-C6H82- bridging group. Also described is the formation and characterization of three-coordinate (PN)Ni(alkyl) complexes stabilized by β-agostic (alkyl = Et, 2; n-Bu, 3; n-hexyl, 4) or γ-agostic (alkyl = neopentyl, 5) interactions, and our efforts to employ 2 and 3 as synthons for the generation of (PN)NiHvia β-hydride elimination. Notably, compound 5 represents both the first crystallographically characterized three-coordinate Ni-alkyl complex featuring a heterobidentate ligation, and the first neutral γ-agostic NiII-alkyl complex.

Unusual ligand rearrangement: from N-phosphinoguanidinato to phosphinimine-amidinato compounds

Novel N-phosphinoguanidines (HNiPr)(Ph2PNiPr)C(NAr) (Ar = 2,6-iPr2C6H3, 2,4,6-Me3C6H2) react with AlMe3 to afford phosphinimine-amidinato derivatives, via an unprecedented rearrangement of an initial N-phosphinoguanidinato intermediate. A reasonable mechanism has been proposed for this transformation, supported by DFT calculations, involving carbodiimide de-insertion followed by a [3+2] cycloaddition.

A comparative analysis of hydrosilative amide reduction catalyzed by first-row transition metal (Mn, Fe, Co, and Ni) N-phosphinoamidinate complexes

Screening reveals (PN)Ni(x) pre-catalysts to be effective for the hydrosilative reduction of amides under mild conditions.

Photolytic Reactivity of Organometallic Chromium Bipyridine Complexes

Known stable [Cr(bpy)₂(Ph)₂](BPh₄) complexes undergo reductive elimination of biphenyl with visible-light photolysis using household incandescent or compact fluorescent light bulbs. A series of [Cr(R-bpy)₂(Ar)₂](X) complexes (R = H or CMe₃; Ar = Ph, C₆H₄-CMe₃, or C₆H₄-OMe; X = I, BPh₄, or PF₆) were prepared, and the effect of varying the bipyridine and aryl ligands on the UV-visible spectra and electrochemistry of the chromium(III) complexes was investigated. Photolysis of a mixture of two different bis(aryl) complexes gave only the homocoupled biaryl products by ¹H NMR and gas chromatography/mass spectrometry analysis. The initial product of photoinduced reductive elimination of [Cr(bpy)₂(Ar)₂](PF₆) was trapped with bipyridine to generate [Cr(bpy)₃](PF₆) and with benzoyl peroxide to form [Cr(bpy)₂(O₂CPh)₂](PF₆). The latter chromium(III) bis(benzoate) complex was also synthesized by the addition of bipyridine and PhCO₂H to Cp₂Cr, followed by air oxidation. The neutral Cr(bpy)(S₂CNMe₂)Ph₂ complex also generated biphenyl upon visible-light photolysis. While the treatment of Cr(^tBu-bpy)(dpm)Cl₂ [dpm = (OC^tBu)₂CH] with AgO₂CPh gave trans-Cr(^tBu-bpy)(dpm)(O₂CPh)₂, reaction of the dichloro precursor with PhMgCl produced anionic [Cr(^tBu-bpy)Ph₃]^- with [Mg(dpm)(THF)₄]⁺ as the countercation, with both complexes characterized by single-crystal X-ray diffraction. Protonolysis of Cr(bpy)Ph₃(THF) with 8-hydroxyquinoline produced Cr(bpy)(quin)Ph₂, which generated biphenyl under visible-light photolysis, and the initial product of reductive elimination was trapped by bipyridine or benzoyl peroxide. A related Cr(bpy)(quin)₂ complex was synthesized by protonolysis of Cr(bpy)[N(SiMe₃)₂]₂ and characterized by single-crystal X-ray diffraction.

Ethylene tri-/tetramerization catalysts supported by diphosphinothiophene ligands

Cr(iii) catalysts supported by a series of diphosphinothiophene ligands have been developed, all of which, upon activation with MMAO-3A, are active for ethylene tri-/tetramerization. The effect of ligand substitution on the catalytic performance has been examined. The Cr precatalyst supported by the diphosphinothiophene ligand containing one trimethylsilyl group at the C2 position achieved a high activity of up to 686 kg (g Cr h^-1)^-1 with a total selectivity of up to 69% toward 1-hexene (29.5%) and 1-octene (39.5%). Two representative Cr complexes bearing the diphosphinothiophene ligand were synthesized and structurally characterized by single-crystal X-ray diffraction. Comparison of the coordination structure data of the two Cr complexes with those of an analogous diphosphine Cr complex reveals a direct correlation between the bond length of two adjacent bridging carbon atoms and catalytic activity: a shorter bond length and hence smaller ligand bite angle lead to higher catalytic activity. These diphosphinothiophene ligands featuring a fine-tuned backbone provide a model for the precise understanding of the impact of ligand variations on the catalytic performance.

Efficient chromium-based catalysts for ethylene tri-/tetramerization switched by silicon-bridged/N,P-based ancillary ligands: a structural, catalytic and DFT study

High performance catalysts switched by a series of silicon-bridged/N,P-based ancillary ligands have been explored.

Chromium complexes bearing amidinato-phosphino ligand: synthesis, characterization, and catalytic properties of ethylene tri-/tetramerization and polymerization

An amidinato-phosphino ligand ArN[double bond, length as m-dash]C(R)NH(o-Ph₂PC₆H₄) (Ar = 2,4,6-Me₃C₆H₂, R = Ph (1); Ar = 2,6-iPr₂C₆H₃, R = Ph (2); Ar = 2,6-iPr₂C₆H₃, R = tBu (3)) was prepared. The ligand reacted with CrCl₃(THF)₃ to yield the N,P-chelation complex [ArNHC(R)[double bond, length as m-dash]N(o-Ph₂PC₆H₄)]CrCl₃(THF) (4-6), and the ligand's lithium salt ArN[double bond, length as m-dash]C(R)N(o-Ph₂PC₆H₄)Li reacted with the respective CrCl₃(THF)₃ and CrCl₂(THF)₂ to give the N,N,P-chelation complexes [ArN[double bond, length as m-dash]C(R)N(o-Ph₂PC₆H₄)]CrCl₂(THF) (7-8) and {[ArN[double bond, length as m-dash]C(R)N(o-Ph₂PC₆H₄)]Cr(μ-Cl)}₂ (9-11). Complexes 1-11 were characterized by IR, NMR (for 1-3), EPR (for 4-11) spectroscopy and CHN elemental analysis, of which 3, 5, 8, and 11 were further studied by X-ray crystallography. Upon activation with an organoaluminum cocatalyst, complexes 4-6 were all catalytically active in ethylene tri-/tetramerization along with ethylene polymerization, and complexes 7-11 functioned as well but in ethylene polymerization. The correlation between the structure and the catalytic properties of the catalyst system is discussed.