Treatment of Acid Pickling Baths by Means of Anionic Resins

Electroplating wastes

Electroplating and other metal finishing industries, like every metal and metallurgical industry, are associated with the generation of waste. Spent electroplating baths, waste pickle liquors, etching solutions and rinse waters from electroplating units and steel finishing operations are complex solutions containing acids and several hazardous metals. It is compulsory, for environmental and economic reasons, to treat these solutions for recovering acid, metals and/or reusing these solutions/waters. This article is a review on the characterization of the wastes that are generated in electroplating industry, steel processing and copper etching in printed circuit boards manufacture, as well as on the treatment and regeneration methods of such streams. Various techniques, such as neutralization, crystallization, evaporation, pyrohydrolysis, electrodialysis, ion exchange, classical solvent extraction and membrane-based solvent extraction are presented, their advantages and disadvantages being scrutinized.

A review on methods of regeneration of spent pickling solutions from steel processing

The review presents various techniques of regeneration of spent pickling solutions, including the methods with acid recovery, such as diffusion dialysis, electrodialysis, membrane electrolysis and membrane distillation, evaporation, precipitation and spray roasting as well as those with acid and metal recovery: ion exchange, retardation, crystallization solvent and membrane extraction. Advantages and disadvantages of the techniques are presented, discussed and confronted with the best available techniques requirements. Most of the methods presented meet the BAT requirements. The best available techniques are electrodialysis, diffusion dialysis and crystallization; however, in practice spray roasting and retardation/ion-exchange are applied most frequently for spent pickling solution regeneration. As "waiting for their chance" solvent extraction, non-dispersive solvent extraction and membrane distillation should be indicated because they are well investigated and developed. Environmental and economic benefits of the methods presented in the review depend on the cost of chemicals and wastewater treatment, legislative regulations and cost of modernization of existing technologies or implementation of new ones.

Ion exchange recovery of Ni(II) from simulated electroplating waste solutions containing anionic ligands

Ion exchange is widely used for the recovery and removal of metals from process and waste streams in chemical process industries. The Na-form of strong-acid Purolite NRW-100 resin was used to recover Ni(II) from a simulated electroplating waste solution containing NiSO4, NH4Cl, NaH2PO4, and citrate. A set of mass balance equations that take into account possible aqueous complexation reactions was used to establish the pH diagram of Ni(II) species in the presence of anionic ligand citrate or phosphate. Experiments were performed as a function of initial solution pH (0.5-6.0), initial concentration of Ni(II) (0.85-11.9 mol/m3), and temperature (15-45 degrees C). It was shown that the amount of Ni(II) exchanged leveled off when the equilibrium pH was higher than around 2.5. The exchange isotherms obtained at various equilibrium pH values were well fitted by the Langmuir equation. The enthalpy of Ni(II) exchange was also evaluated based on the Langmuir constant. Finally, the kinetics of the present ion exchange process was analyzed.

Removal of Cd and Zn from inorganic industrial waste leachate by ion exchange

This paper presents a study of the removal of Cd and Zn present in the leachate from an inorganic industrial waste landfill using cationic exchange resins (Amberlite 200, 252-C, IR-120, Duolite C-464), a chelating resin, Amberlite IRC 718, and an adsorbent resin, XAD-2. The chelating resin Amberlite IRC 718 presented the higher removal in batch experiments for both metals (93% for Zn and 50% for Cd). Five hundred ten bed volumes of leachate were treated in column experiments using this material, reducing the concentrations of Cd and Zn from 18 mg/dm3 to 0.1 and 1.0mg/dm3, respectively. Regeneration of the saturated bed was achieved with 11 BV of 2M HCl.

Ion exchange treatment of rinse water generated in the galvanizing process

A study was conducted of the viability of using the cationic exchange resins Amberlite IR-120 and Lewatit SP-112 to treat rinse water generated in the galvanizing process as well as acidic wastewater containing zinc (Zn) and iron (Fe). Solutions containing either 100 mg/L of Zn at pH 5.6 (rinse water) or Fe and Zn at concentrations of 320 and 200 mg/L at pH 1.5 (acidic water), respectively, were percolated through packed beds until the resins were exhausted. Breakthrough capacities obtained ranged between 1.1 and 1.5 meq metal/mL resin. The elution of metal and the regeneration of resins were performed with hydrochloric acid. The influence of the flowrate used during the loading stage was also studied, with 0.5 bed volumes/min (3.2 cm/min) found to be the optimum flowrate.