Flue-Gas Carbon Capture on Carbonaceous Sorbents: Toward a Low-Cost Multifunctional Carbon Filter for “Green” Energy Producers

New hybrid membrane vacuum swing adsorption process for CO2 removal from N2/CO2 mixture: modeling and optimization by genetic algorithm

In this study, a new innovative hybrid membrane/vacuum swing adsorption (VSA) process is developed, modeled, and optimized for removal of CO₂ from flue gases. The process benefits from the advantages of membrane simplicity and the high product quality of the adsorption system. The main advantage of this new process is the simultaneous increases of both CO₂ purity and its recovery. To achieve this objective, in the first step, a membrane system using PEBAX nano-composite membrane was modeled. In the second step, a VSA system using zeolite 13X was modeled. The adsorption equilibrium was predicted by the Toth isotherm. To increase the modeling accuracy, the mass transfer rate was calculated based on the quasi-second-order model. At the final step, the hybrid membrane/VSA process was modeled. Comparison of the new hybrid membrane/VSA with the stand-alone VSA process shows that the CO₂ product concentration was increased by 39% and the recovery was improved by 8%. To study the process limitations and increase the product quality, a sensitivity analysis was performed on vacuum pressure, membrane stage cut, and recycle ratio. Based on the results, decreasing the membrane stage cut to 15% and applying a recycle ratio equal to 2 will increase the product quality with the cost of increasing the equipment size. Finally, to achieve the required purity and recovery specification in industrial applications, the process was optimized using the genetic algorithm. Based on these results, it is possible to produce CO₂ with 94.7% purity and 99% recovery and N₂ with 99.9% purity and 97.3% recovery by regenerating the adsorbents at 0.01 bar, setting the membrane stage cut equal to 11%, keeping the recycle ratio at 1.89, and adjusting the purge-to-feed ratio to 2%.

Preparation of a Solid Amine Microspherical Adsorbent with High CO2 Adsorption Capacity

Amine-skeleton solid-amine materials are promising adsorbents for CO₂ capture from flue gas. Here, a novel solid-amine microsphere was synthesized by cross-linking the skeleton poly(ethylenimine) (PEI) with ethylene glycol diglycidyl ether in a facile one-pot W/O emulsion system. The material had a remarkable CO₂ adsorption capacity of 7.28 mmol/g in the presence of moisture at 20 °C, 0.1 bar. The highest ratio of breakthrough capacity to saturation capacity was ca. 84%. According to kinetic simulation, the Avrami kinetic model could better describe the adsorption process of CO₂ under different temperatures, in which the value of R² was above 0.99 and n was between 1 and 2, indicating that both physical and chemical adsorption mechanisms were performed during adsorption. Moreover, the material had a high swelling speed. Equilibrium was established within 30 s, and the swelling ratio was 271% at equilibrium. The saturated adsorbent could be easily regenerated with a regeneration efficiency of 94.63% after six cycles. The PEI microsphere appears to be a promising candidate material for CO₂ capture from flue gas.

Hierarchically Organized and Anisotropic Porous Carbon Monoliths

Anisotropy is a key factor regarding mechanical or transport properties and thus the functionality of porous materials. However, the ability to deliberately design the pore structure of hierarchically organized porous networks toward anisotropic features is limited. Here, we report two straightforward routes toward hierarchically structured porous carbon monoliths with an anisotropic alignment of the microstructure on the level of macro- and mesopores. One approach is based on nanocasting (NC) of carbon precursors into hierarchical and anisotropic silica hard templates. The second route, a direct synthesis approach based on soft templating (ST), makes use of the flexibility of hierarchically structured resorcinol-formaldehyde gels, which are compressed and simultaneously carbonized in the deformed state. We present structural data of both types of carbon monoliths obtained by electron microscopy, nitrogen adsorption analysis, and SAXS measurements. In addition, we demonstrate how the degree of anisotropy can easily be controlled via the ST route.

Synergy of Parameters Determining the Optimal Properties of Coal as a Natural Sorbent

Selection of the optimal properties of coal as a natural sorbent, both as a sample collected from a seam or of the coal seam itself, requires various parameters to be determined and may not be based on the knowledge of metamorphism degree only. In order to improve the predictions of sorption capacity and the kinetics, analyses of correlation and multiple regression based on the results of laboratory studies were performed for 15 coal samples with various coal rank. The maximum vitrinite reflectance (R0) for low-rank coals was 0.78%–0.85%, and 0.98%–1.15% and 1.85%–2.03% for medium- and high-rank coals, respectively. Coal samples were subjected to technical and petrographic analysis. The gravimetric method was used to perform sorption tests using methane, in order to determine the sorption capacity and the effective diffusion coefficient for each of the coals. Pycnometric methods were used to determine the textural parameters of coals, such as the percentage porosity and specific pore volume. The studies were further supplemented with an evaluation of the mechanical properties of the coals, Vickers micro-hardness, and elastic modulus. This work shows that the statistical multiple regression method enables a computational model including the selected petrophysical parameters displaying synergy with the specific sorption property—capacity or kinetics—to be created. The results showed the usefulness of this analysis in providing improved predictions of the optimal sorption properties of coal as a natural sorbent.

An advanced structural characterization of templated meso-macroporous carbon monoliths by small- and wide-angle scattering techniques

This study is dedicated to link the nanoscale pore space of carbon materials, prepared by hard-templating of meso-macroporous SiO2 monoliths, to the corresponding nanoscale polyaromatic microstructure using two different carbon precursors wthat generally exhibit markedly different carbonization properties, i.e., a graphitizable pitch and a non-graphitizable resin. The micro- and mesoporosity of these monolithic carbon materials was studied by the sorption behavior of a relatively large organic molecule (p-xylene) in comparison to typical gas adsorbates (Ar). In addition, to obtain a detailed view on the nanopore space small-angle neutron scattering (SANS) combined with in situ physisorption was applied, using deuterated p-xylene (DPX) as a contrast-matching agent in the neutron scattering process. The impact of the carbon precursor on the structural order on an atomic scale in terms of size and disorder of the carbon microstructure, on the nanopore structure, and on the template process is analyzed by special evaluation approaches for SANS and wide-angle X-ray scattering (WAXS). The WAXS analysis shows that the pitch-based monolithic material exhibits a more ordered microstructure consisting of larger graphene stacks and similar graphene layer sizes compared to the monolithic resin. Another major finding is the discrepancy in the accessible micro/mesoporosity between Ar and deuterated p-xylene that found for the two different carbon precursors, pitch and resin, which can be regarded as representative carbon precursors in general. These differences essentially indicate that physisorption using probe gases such as Ar or N2 can provide misleading parameters if to be used to appraise the accessibility of the nanoscale pore space.

Facile synthesis of tetraphenylethene-based conjugated microporous polymers as adsorbents for CO2 and organic vapor uptake

We present three novel conjugated microporous polymers (CMP@1–3), which were formed by an imidization reaction between tetra-(4-aminophenyl)ethylene and anhydrides.

A Highly Tunable Approach to Enhance CO2 Capture with Liquid Alkali/amines

A diverse range of alkali/amine infused hydrogels (AIHs) were generated by incorporating the liquids into a hydrogel particle for carbon capture application. As a consequence, the CO₂ uptake was significantly enhanced owing to the increased contact area. This AIHs technique was highly tunable as it could be applicable to varying species of alkali chemicals and it was found that their molecular structure and architectures could impact the CO₂ uptake. Compared to stirred bulk alkali/amine solutions, the CO₂ absorption capacity of AIHs was increased by 400% within 30 min with a low hydrogel loading (10 w/w%). In addition, the recyclability of various AIHs was assessed and was found to be extremely encouraging. The effect of salinity on the performance of AIHs was also investigated and high salinity was found to have a minimal effect on CO₂ absorption. Most importantly, the preparation of AIHs is fast and straightforward with few wastes and byproducts formed in the preparation process. In all, extensive investigations were presented and the AIHs were found to be a highly tunable and effective approach to enhance CO₂ capture with liquid alkali/amines.

Microporous Polymer Networks for Carbon Capture Applications

A new generation of porous polymer networks has been obtained in quantitative yield by reacting two rigid trifunctional aromatic monomers (1,3,5-triphenylbenzene and triptycene) with two ketones having electron-withdrawing groups (trifluoroacetophenone and isatin) in superacidic media. The resulting amorphous networks are microporous materials, with moderate Brunauer-Emmett-Teller surface areas (from 580 to 790 m² g^-1), and have high thermal stability. In particular, isatin yields networks with a very high narrow microporosity contribution, 82% for triptycene and 64% for 1,3,5-triphenylbenzene. The existence of favorable interactions between lactams and CO₂ molecules has been stated. The materials show excellent CO₂ uptakes (up to 207 mg g^-1 at 0 °C/1 bar) and can be regenerated by vacuum, without heating. Under postcombustion conditions, their CO₂/N₂ selectivities are comparable to those of other organic porous networks. Because of the easily scalable synthetic method and their favorable characteristics, these materials are very promising as industrial adsorbents.

A charge-separated diamondoid metal–organic framework

Metal–organic framework with diamondoid structure constructed with precisely placed tetrahedral borate anions and copper(i) cations.

On the Structure-Property Relationships of Cation-Exchanged ZK-5 Zeolites for CO2 Adsorption

The CO₂ adsorption properties of cation-exchanged Li-, Na-, K-, and Mg-ZK-5 zeolites were correlated to the molecular structures determined by Rietveld refinements of synchrotron powder X-ray diffraction patterns. Li-, K-, and Na-ZK-5 all exhibited high isosteric heats of adsorption (Q_st ) at low CO₂ coverage, with Na-ZK-5 having the highest Q_st (ca. 49 kJ mol^-1 ). Mg²⁺ was located at the center of the zeolite hexagonal prism with the cation inaccessible to CO₂ , leading to a much lower Q_st (ca. 30 kJ mol^-1 ) and lower overall uptake capacity. Multiple CO₂ adsorption sites were identified at a given CO₂ loading amount for all four cation-exchanged ZK-5 adsorbents. Site A at the flat eight-membered ring windows and site B/B* in the γ-cages were the primary adsorption sites in Li- and Na-ZK-5 zeolites. Relatively strong dual-cation adsorption sites contributed significantly to an enhanced electrostatic interaction for CO₂ in all ZK-5 samples. This interaction gives rise to a migration of Li⁺ and Mg²⁺ cations from their original locations at the center of the hexagonal prisms toward the α-cages, in which they interact more strongly with the adsorbed CO₂ .

Food wastes derived adsorbents for carbon dioxide and benzene gas sorption

Food wastes are produced worldwide in large quantities that could have potential to produce higher value products, including industrial adsorbents. The present work attempts valorization of food waste by CO₂ activation and functionalization through nitric acid and melamine treatment. The prepared porous materials were subjected to gas phase adsorption of CO₂ and benzene gases. The resultant highly porous carbon materials with surface area range from 797 to 1025 m²/g were synthesized showing uptake capacities of 4.41, 4.07, 4.18 and 4.36 mmol/g of CO₂ and 345, 305, 242.5 and 380.7 mg/g of C₆H₆ respectively for PyF515, PyF520, PyF715 and PyF720 in the absence of doped carbon matrix. Differential thermogravimetric (DTG) analysis showed the thermostability of the precursors to validate selected initial pyrolysis temperatures (500 and 700 °C). C₆H₆ sorption lies mainly in the physisorption region for all adsorbents ensuring re-generation potential. PyF720 and PyF520 recorded the highest isosteric enthalpy of 64.4 kJ/mol and 48.7 kJ/mol respectively, despite the low degree of coverage of the latter. Thus, PyF515 and PyF720 demonstrated the potential for use as sustainable and cost effective adsorbents for benzene gas containment suitable for swing adsorption system.

Carbon-Based Adsorbents for Postcombustion CO2 Capture: A Critical Review

The persistent increase in atmospheric CO2 from anthropogenic sources makes research directed toward carbon capture and storage imperative. Current liquid amine absorption technology has several drawbacks including hazardous byproducts and a high-energy requirement for regeneration; therefore, research is ongoing to develop more practical methods for capturing CO2 in postcombustion scenarios. The unique properties of carbon-based materials make them specifically promising for CO2 adsorption at low temperature and moderate to high partial pressure. This critical review aims to highlight the development of carbon-based solid sorbents for postcombustion CO2 capture. Specifically, it provides an overview of postcombustion CO2 capture processes with solid adsorbents and discusses a variety of carbon-based materials that could be used. This review focuses on low-cost pyrogenic carbon, activated carbon (AC), and metal-carbon composites for CO2 capture. Further, it touches upon the recent progress made to develop metal organic frameworks (MOFs) and carbon nanomaterials and their general CO2 sorption potential.

Increase the Microporosity and CO2 Adsorption of a Commercial Activated Carbon

Microporous carbons prepared from commercial activated carbon WG12 by KOH and/or ZnCl2 treatment were examined as adsorbents for CO2 capture. The micropore volume and specific surface area of the resulting carbons varied from 0.52 cm3/g (1374 m2/g) to 0.70 cm3/g (1800 m2/g), respectively. The obtained microporous carbon materials showed high CO2 adsorption capacities at 40 bar pressure reaching 16.4 mmol/g.

Polymeric ionic liquids for CO2 capture and separation: potential, progress and challenges

This review presents the potential of polymeric ionic liquids for CO₂ capture whose sorption efficiency surpasses that of molecular ionic liquids.

Carbon dioxide separation from flue gases: a technological review emphasizing reduction in greenhouse gas emissions

Increasing concentrations of greenhouse gases (GHGs) such as CO2 in the atmosphere is a global warming. Human activities are a major cause of increased CO2 concentration in atmosphere, as in recent decade, two-third of greenhouse effect was caused by human activities. Carbon capture and storage (CCS) is a major strategy that can be used to reduce GHGs emission. There are three methods for CCS: pre-combustion capture, oxy-fuel process, and post-combustion capture. Among them, post-combustion capture is the most important one because it offers flexibility and it can be easily added to the operational units. Various technologies are used for CO2 capture, some of them include: absorption, adsorption, cryogenic distillation, and membrane separation. In this paper, various technologies for post-combustion are compared and the best condition for using each technology is identified.