Partial Oxidation of Methane and Oxygen Permeation in SrCoFeOx Membrane Reactor with Different Catalysts

Synthesis and Characterization of Silica-Tantala Microporous Membranes for Gas Separations Fabricated Using Chemical Vapor Deposition

Composite membranes consisting of microporous tantalum-doped silica layers supported on mesoporous alumina substrates were fabricated using chemical vapor deposition (CVD) in both thermal decomposition and counter-flow oxidative deposition modes. Tetraethyl orthosilicate (TEOS) was used as the silica precursor and tantalum (V) ethoxide (TaEO) as the tantalum source. Amounts of TaEO from 0 mol% to 40 mol% were used in the CVD gas mixture and high H₂ permeances above 10^-7 mol m^-2 s^-1 Pa^-1 were obtained for all conditions. Close examination was made of the H₂/CH₄ and O₂/CH₄ selectivities due to the potential use of these membranes in methane reforming or partial oxidation of methane applications. Increasing deposition temperature correlated with increasing H₂/CH₄ selectivity at the expense of O₂/CH₄ selectivity, suggesting a need to optimize membrane synthesis for a specific selectivity. Measured at 400 °C, the highest H₂/CH₄ selectivity of 530 resulted from thermal CVD at 650 °C, whereas the highest O₂/CH₄ selectivity of 6 resulted from thermal CVD at 600 °C. The analysis of the membranes attempted by elemental analysis, X-ray photoelectron spectroscopy, and X-ray absorption near-edge spectroscopy revealed that Ta was undetectable because of instrumental limitations. However, the physical properties of the membranes indicated that the Ta must have been present at least at dopant levels. It was found that the pore size of the resultant membranes increased from 0.35 nm for pure Si to 0.37 nm for a membrane prepared with 40 mol% Ta. Similarly, an increase in Ta in the feed resulted in an increase in O₂/CH₄ selectivity at the expense of H₂/CH₄ selectivity. Additionally, it resulted in a decrease in hydrothermal stability, with the membranes prepared with higher Ta suffering greater permeance and selectivity declines during 96 h of exposure to 16 mol% H₂O in Ar at 650 °C.

Hydrogen Production from Coal Industry Methane

Coal industry methane is a fossil raw material that can serve as an energy carrier for the production of heat and electricity, as well as a raw material for obtaining valuable products for the chemical industry. To ensure the safety of coal mining, rational environmental management and curbing global warming, it is important to develop and improve methods for capturing and utilizing methane from the coal industry. This review looks at the scientific basis and promising technologies for hydrogen production from coal industry methane and coal production. Technologies for catalytic conversion of all types of coal industry methane (Ventilation Air Methane – VAM, Coal Mine Methane – CMM, Abandoned Mine Methane – AMM, Coal-Bed Methane – CBM), differing in methane concentration and methane-to-air ratio, are discussed. The results of studies on the creation of a number of efficient catalysts for hydrogen production are presented. The great potential of hybrid methods of processing natural coal and coal industry methane has been demonstrated.

Development and Proof of Concept of a Compact Metallic Reactor for MIEC Ceramic Membranes

The integration of mixed ionic–electronic conducting separation membranes in catalytic membrane reactors can yield more environmentally safe and economically efficient processes. Concentration polarization effects are observed in these types of membranes when O₂ permeating fluxes are significantly high. These undesired effects can be overcome by the development of new membrane reactors where mass transport and heat transfer are enhanced by adopting state-of-the-art microfabrication. In addition, careful control over the fluid dynamics regime by employing compact metallic reactors equipped with microchannels could allow the rapid extraction of the products, minimizing undesired secondary reactions. Moreover, a high membrane surface area to catalyst volume ratio can be achieved. In this work, a compact metallic reactor was developed for the integration of mixed ionic–electronic conducting ceramic membranes. An asymmetric all-La_0.6Sr_0.4Co_0.2Fe_0.8O_3–δ membrane was sealed to the metallic reactor by the reactive air brazing technique. O₂ permeation was evaluated as a proof of concept, and the influence of different parameters, such as temperature, sweep gas flow rates and oxygen partial pressure in the feed gas, were evaluated.

Catalytic mixed conducting ceramic membrane reactors for methane conversion

Schematic of catalytic mixed conducting ceramic membrane reactors for various reactions: (a) O₂ permeable ceramic membrane reactor; (b) H₂ permeable ceramic membrane reactor; (c) CO₂ permeable ceramic membrane reactor.

Membrane Technology in Catalytic Carbonylation Reactions

In this review, the recent achievements on the use of membrane technologies in catalytic carbonylation reactions are described. The review starts with a general introduction on the use and function of membranes in assisting catalytic chemical reactions with a particular emphasis on the most widespread applications including esterification, oxidation and hydrogenation reactions. An independent paragraph will be then devoted to the state of the art of membranes in carbonylation reactions for the synthesis of dimethyl carbonate (DMC). Finally, the application of a specific membrane process, such as pervaporation, for the separation/purification of products deriving from carbonylation reactions will be presented.

A novel cobalt-free, CO2-stable, and reduction-tolerant dual-phase oxygen-permeable membrane

A novel CO2-stable and reduction-tolerant Ce0.8Sm0.2O(2-δ)-La0.9Sr0.1FeO(3-δ) (SDC-LSF) dense dual-phase oxygen-permeable membrane was designed and evaluated in this work. Homogeneous SDC-LSF composite powders for membrane fabrication were synthesized via a one-pot combustion method. The chemical compatibility and ion interdiffusion behavior between the fluorite phase SDC and perovskite phase LSF during the synthesis process was studied. The oxygen permeation flux through the dense dual-phase composite membranes was evaluated and found to be highly dependent on the volume ratio of SDC and LSF. The SDC-LSF membrane with a volume ratio of 7:3 (SDC70-LSF30) possessed the highest permeation flux, achieving 6.42 × 10(-7) mol·cm(-2)·s(-1) under an air/CO gradient at 900 °C for a 1.1-mm-thick membrane. Especially, the membrane performance showed excellent durability and operated stably without any degradation at 900 °C for 450 h with helium, CO2, or CO as the sweep gas. The present results demonstrate that a SDC70-LSF30 dual-phase membrane is a promising chemically stable device for oxygen production and CO2 capture with sufficiently high oxygen permeation flux.