Azide and Alkyne Terminated Polybutadiene Binders: Synthesis, Cross-linking, and Propellant Studies

Comb Polybutadiene with Long Polystyrene Side Chains: A Solution for Tunable Flowability and Enhancing Dielectric Properties in High-Frequency Printed Board Adhesive Films

Liquid high-vinyl polybutadiene (PB) possessed excellent dielectric properties, rendering them suitable candidates for adhesive films of high-frequency printed boards. However, their inherent low molecular weights resulted in chain slippage and overflow during processing, thereby diminishing the performance of the adhesive films. To address this challenge, we synthesized comb PB with long polystyrene side chains via reversible addition-fragmentation chain transfer (RAFT) polymerization, effectively immobilizing the PB backbone and restricting relative chain slippage. Controlling the length and number of "comb teeth" (styrene side chains) efficiently regulated the flowability of comb PB, achieving distinct flow states. Simultaneously, molecular dynamics simulations revealed that the elongated and inflexible polystyrene side chains of comb PB could create minuscule cavities, which impeded close packing of molecules and led to low dielectric constants (2.39/2.01, 1 MHz/10 GHz) and ultralow dielectric losses (0.0071/0.0016, 1 MHz/10 GHz). Furthermore, a series of printed circuit boards were fabricated using a comb PB adhesive film, and the signal loss was significantly reduced to 48.8% (19 GHz) in comparison with a commercial epoxy adhesive. This study demonstrated the potential of comb PB with polystyrene side chains to achieve desirable flow and dielectric properties by introducing tangles, large volume potential resistance, and microporosity compared with block structures.

Study on Nitrile Oxide for Low-Temperature Curing of Liquid Polybutadiene

As a significant component of composite solid propellants, the cross-link alkenyl polymers need to cure at high temperatures and the current isocyanate curing systems are highly humidity sensitive. This paper presented a low-temperature curing method for a cross-linked polymer (polybutadiene) with stable wettability by using cycloaddition of the nitrile oxide of tetramethyl-terephthalobisnitrile oxide (TTNO) and the C=C group of liquid polybutadiene (PB). The TTNO was synthesized in four steps from 1,2,4,5-tetramethylbenzene and evaluated as a low-temperature hardener for curing liquid PB. To characterize the reaction ability of TTNO at 25 °C, the cross-linked rubber materials of various contents (8%, 10%, 12%, 14%, 16%) of curing agent TTNO were prepared. The feasibility of the curing method can be proved by the disappearance of the absorption peak of the nitrile oxide group (2300 cm⁻¹) by FT-IR analysis. Contact angle, TG-DTA and tensile-test experiments were conducted to characterize the wettability, thermo-stability and mechanical properties of the obtained cross-linked rubber materials, respectively. The results showed that the curing agent TTNO could cure PB at room temperature. With the growing content of the curing agent TTNO, the tensile strength of the obtained cross-linked rubber material increased by 260% and the contact angle increased from 75.29° to 89.44°. Moreover, the thermo-stability performances of the cross-linked rubber materials have proved to be very stable, even at a temperature of 300 °C, by TGA analysis.

Enzymatic and Chemical Approaches for Post-Polymerization Modifications of Diene Rubbers: Current state and Perspectives

Diene rubbers are polymeric materials which present elastic properties and have double bonds in the macromolecular backbone after the polymerization process. Post-polymerization modifications of rubbers can be conducted by enzymatic or chemical methods. Enzymes are environmentally friendly catalysts and with the increasing demand for rubber waste management, biodegradation and biomodifications have become hot topics of research. Some rubbers are renewable materials and are a source of organic molecules, and biodegradation can be conducted to obtain either oligomers or monomers. On the other hand, chemical modifications of rubbers by click-chemistry are important strategies for the creation and combination of new materials. In a way to expand the scope of uses to other non-traditional applications, several and effective modifications can be conducted with diene rubbers. Two groups of efficient tools, enzymatic, and chemical modifications in diene rubbers, are summarized in this review. By analyzing stereochemical and reactivity aspects, the authors also point to some applications perspectives for biodegradation products and to rational modifications of diene rubbers by combining both methodologies.

Influence of Thermally-Accelerated Aging on the Dynamic Mechanical Properties of HTPB Coating and Crosslinking Density-Modified Model for the Payne Effect

Hydroxyl terminated polybutadiene (HTPB) coating is widely used in a solid rocket motor, but an aging phenomenon exists during long-term storage, which causes irreversible damage to the performance of this HTPB coating. In order to study the effect of aging on the dynamic mechanical properties of the HTPB coating, the thermally-accelerated aging test was carried out. The variation of maximum elongation and crosslinking density with aging time was obtained, and a good linear relationship between maximum elongation and crosslinking density was found by correlation analysis. The changing regularity of dynamic mechanical properties with aging time was analyzed. It was found that with the increase of aging time, Tg of HTPB coating increased, Tα, tan β and tan α decreased, and the functional relationships between the loss factor parameters and crosslinking density were constructed. The storage modulus and loss modulus of HTPB coating increased with the increase of aging time, and decreased with the increase of pre-strain. The aging enhanced the Payne effect of HTPB coating, while the pre-strain had a weakening effect. In view of the Payne effect of HTPB coating, the crosslinking density was introduced into Kraus model as aging evaluation parameter, and the crosslinking density modified models with and without pre-strain were established. The proposed models can effectively solve the problem that the Kraus model has a poor fitting effect under the condition of small strain (generally less than 1%) and on the loss modulus, which have improved the correlations between the fitting results and the test results.

Facile Preparation and Properties of Crosslinked Copolyether Elastomers with 1,2,3-Triazole and Urethane Subunit via Click Polymerization

An azide terminated ethylene oxide‐tetrahydrofuran copolymer with urethane segments (ATUPET) as a novel binder pre‐polymer, has been prepared through ethylene oxide‐tetrahydrofuran random copolymer (PET) end‐capping modification via one‐pot method. The structure characterization of the modifier has been analyzed by FTIR, ¹H NMR, ¹³C NMR and GPC. In comparison with PET, ATUPET has a slightly higher viscosity because it has additional hydrogen bonding interaction generated by the urethane in ATUPET. Triazole cross‐linked elastomers based on ATUPET with various functional molar ratios were prepared using tripropargylamine as a curing agent and cross‐linker. Mechanical properties indicate that the modulus E and tensile strength σ_b exhibit a parabolic dependence with the increase in R. At around the stoichiometric ratio, the modulus E and tensile strength σ_b reach a maximum and the elongation at break exhibit an acceptable value at the same time. Swelling tests demonstrate that the apparent cross‐linking densities (N₀) have a maximum value at the stoichiometric ratio. Thermal analysis shows that the ATUPET prepolymer and its polytriazoles elastomers exhibit a satisfactory stability. The results demonstrated that ATUPET might be a promising polymeric binder for future propellant formulations especially in the field of isocyanate‐free curing technology.

Effect of Solvent and Functionality on the Physical Properties of Hydroxyl-Terminated Polybutadiene (HTPB)-Based Polyurethane

The present article reports the investigation on the effects of solvent and position of functionality on various physical properties of polyurethanes (PUs) based on hydroxyl-terminated polybutadiene (HTPB). The PU films (curative)  were prepared by coupling HTPB (P0) with isophorone diisocyanate (IPDI) in various solvent media. The PUs obtained in different solvent media displayed similar thermal profile and glass transition temperature (T _g), but their tensile properties varied significantly. Optimized tensile properties were observed when tetrahydrofuran was used as the solvent media. In the course, the investigation of the functionality effect, tetrazole (M1, M2, and M3) were covalently attached at the terminal carbon of HTPB to obtain three modified HTPBs (P1, P2, and P3), thereby coupling with IPDI to obtain the corresponding tetrazole functional PUs films. Pristine (P0-PU) and functional PU (P1-PU, P2-PU, and P3-PU) films have similar thermal profile and T _g (-76 °C), but they have a notable enhancement in tensile properties; for example, tensile strength and elongation at break of P0-PU were found to be 3.21 MPa and 727%, respectively, whereas these values were 4.84 MPa and 958%, respectively, in the case of P3-PU. It was observed that on increasing the number of methylene group from 1 to 3 between HTPB and tetrazole moiety, the strength of hydrogen bonding increases, which facilitates better packing of urethane network in the PU and hence improves the tensile properties. Also, modification of pristine HTPB with tetrazole derivatives enhanced the calorific values of the resulting PUs.

A new strategy for the fabrication of high performance reactive microspheres via energetic polyelectrolyte assembly

Al and Fe₂O₃ NPs functionalized by GAP-based energetic polyelectrolytes assemble into reactive microspheres by electrostatic interaction.