Suppression of Coke Formation in the Steam Cracking of Alkanes: Ethane and Propane

Advanced zeolite and ordered mesoporous silica-based catalysts for the conversion of CO2 to chemicals and fuels

For many years, capturing, storing or sequestering CO₂ from concentrated emission sources or from air has been a powerful technique for reducing atmospheric CO₂. Moreover, the use of CO₂ as a C1 building block to mitigate CO₂ emissions and, at the same time, produce sustainable chemicals or fuels is a challenging and promising alternative to meet global demand for chemicals and energy. Hence, the chemical incorporation and conversion of CO₂ into valuable chemicals has received much attention in the last decade, since CO₂ is an abundant, inexpensive, nontoxic, nonflammable, and renewable one-carbon building block. Nevertheless, CO₂ is the most oxidized form of carbon, thermodynamically the most stable form and kinetically inert. Consequently, the chemical conversion of CO₂ requires highly reactive, rich-energy substrates, highly stable products to be formed or harder reaction conditions. The use of catalysts constitutes an important tool in the development of sustainable chemistry, since catalysts increase the rate of the reaction without modifying the overall standard Gibbs energy in the reaction. Therefore, special attention has been paid to catalysis, and in particular to heterogeneous catalysis because of its environmentally friendly and recyclable nature attributed to simple separation and recovery, as well as its applicability to continuous reactor operations. Focusing on heterogeneous catalysts, we decided to center on zeolite and ordered mesoporous materials due to their high thermal and chemical stability and versatility, which make them good candidates for the design and development of catalysts for CO₂ conversion. In the present review, we analyze the state of the art in the last 25 years and the potential opportunities for using zeolite and OMS (ordered mesoporous silica) based materials to convert CO₂ into valuable chemicals essential for our daily lives and fuels, and to pave the way towards reducing carbon footprint. In this review, we have compiled, to the best of our knowledge, the different reactions involving catalysts based on zeolites and OMS to convert CO₂ into cyclic and dialkyl carbonates, acyclic carbamates, 2-oxazolidones, carboxylic acids, methanol, dimethylether, methane, higher alcohols (C₂₊OH), C₂₊ (gasoline, olefins and aromatics), syngas (RWGS, dry reforming of methane and alcohols), olefins (oxidative dehydrogenation of alkanes) and simple fuels by photoreduction. The use of advanced zeolite and OMS-based materials, and the development of new processes and technologies should provide a new impulse to boost the conversion of CO₂ into chemicals and fuels.

In-Exchanged CHA Zeolites for Selective Dehydrogenation of Ethane: Characterization and Effect of Zeolite Framework Type

In this study, the characterization of In-exchanged CHA zeolite (In-CHA (SiO2/Al2O3 = 22.3)) was conducted by in-situ X-ray diffraction (XRD) and ammonia temperature-programmed desorption (NH3-TPD). We also prepared other In-exchanged zeolites with different zeolite structures (In-MFI (SiO2/Al2O3 = 22.3), In-MOR (SiO2/Al2O3 = 20), and In-BEA (SiO2/Al2O3 = 25)) and different SiO2/Al2O3 ratios (In-CHA(Al-rich) (SiO2/Al2O3 = 13.7)). Their catalytic activities in nonoxidative ethane dehydrogenation were compared. Among the tested catalysts, In-CHA(Al-rich) provided the highest conversion. From kinetic experiments and in-situ Fourier transform infrared (FTIR) spectroscopy, [InH2]+ ions are formed regardless of SiO2/Al2O3 ratio, serving as the active sites.

Synthesis, Characterization and Catalytic Evaluation of Chromium Oxide Deposited on Titania–Silica Mesoporous Nanocomposite for the Ethane Dehydrogenation with CO2

Ti modification of mesoporous silica support has been reported as an effective way to enhance Cr–Ti–Si interactions that, in turn, impact the catalytic dehydrogenation of ethane with CO2. However, such modification necessitates a repeated, time-consuming and tedious process. In this work, a simple, fast and facile approach has been utilized to synthesize chromium-oxide-loaded titania–silica mesoporous nanocomposites. A series of Cr(y)/Ti(x)–Si mesoporous nanocomposite catalysts with varying Ti and Cr contents were prepared and tested in the dehydrogenation of ethane with carbon dioxide. The as-synthesized catalysts were characterized by XRD, TEM, SEM, BET, UV–Vis–DR, XPS and H2–TPR techniques. The effect of titanium content, as well as chromium loading on the performance of the prepared Cr(y)/Ti(x)–Si catalysts, was investigated. It was found that 2.2 and 8 wt % are the optimum titanium and chromium contents in the synthesized catalysts for obtaining the highest catalytic activity. The superior catalytic performance of the Cr(8)/Ti(2.2)–Si catalyst can be attributed to a higher dispersion of the Cr species, as well as a higher content of the redox Cr species on the surface of the Cr/Ti–Si catalyst. The results showed that the Cr(8)/Ti(2.2)–Si catalyst efficiently dehydrogenated C2H6 in the presence of CO2 giving a 52.3% ethane conversion and 48.0% ethylene yield at 700 °C reaction temperature.

Synergetic Impact of Secondary Metal Oxides of Cr-M/MCM41 Catalyst Nanoparticles for Ethane Oxidative Dehydrogenation Using Carbon Dioxide

Oxidative dehydrogenation of alkanes to alkenes by a mild oxidant such as carbon dioxide is an active area of research. A series of MCM41-supported bimetallic oxide catalysts containing chromium oxide in addition to metal oxides (Ce, Co, Zn, V, Nb, and Mo) has been prepared. The binary catalysts have Cr metal oxide incorporated into MCM41 structure while the other oxides are either incorporated with Cr or impregnated on the MCM41 surface. The synthesized catalysts were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), N2 sorption, scanning electron microscopy (SEM), hydrogen temperature programmed reduction (H2-TPR), and Diffuse reflectance UV–vis spectroscopy (DRS). The catalytic activity of Cr(4)-M(4)/MCM-41 catalysts in the dehydrogenation of ethane with CO2 was investigated. The textural properties of the synthesized samples showed that the addition of the bimetallic oxides did not disturb the mesoporous structure of MCM41 and the prepared catalysts exhibited a high BET surface area; however, the lowest surface area was recorded for Cr(4)-Mo(4)/MCM41 catalyst at 701 m2/g. Among the prepared catalysts, H2-TPR profile of Cr(4)-Ce(4)/MCM41 revealed the increase in the concentration of Cr6+ species which interacted with the framework of siliceous support. On the other hand, H2-TPR profiles of Cr(4)-Co(4)/MCM41 showed wide reduction peaks centered at 400 °C which is ascribed to reduction of Cr6+ to Cr3+ species and Co3O4 to metallic Co. At the same time, Cr(4)-Mo(4)/MCM41 and Cr(4)-V(4)/MCM41 exhibited higher temperature reduction peaks, indicating these two catalysts require higher activation temperatures. The synergy between the Cr with Zn or Nb metals reduced the concentration of Cr6+ species which is reflected in their catalytic performance. Cr(4)-Ce(4)/MCM41 recorded the highest catalytic activity toward ethylene production where the ethane conversion and ethylene yield were 37.9% and 35.1%, respectively.

Shale Gas Implications for C2-C3 Olefin Production: Incumbent and Future Technology

Substantial natural gas liquids recovery from tight shale formations has produced a significant boon for the US chemical industry. As fracking technology improves, shale liquids may represent the same for other geographies. As with any major industry disruption, the advent of shale resources permits both the chemical industry and the community an excellent opportunity to have open, foundational discussions on how both public and private institutions should research, develop, and utilize these resources most sustainably. This review summarizes current chemical industry processes that use ethane and propane from shale gas liquids to produce the two primary chemical olefins of the industry: ethylene and propylene. It also discusses simplified techno-economics related to olefins production from an industry perspective, attempting to provide a mutually beneficial context in which to discuss the next generation of sustainable olefin process development.