Photoinduced Ion-Pair Inner-Sphere Electron Transfer-Reversible Addition-Fragmentation Chain Transfer Polymerization

Oxygen, light, and mechanical force mediated radical polymerization toward precision polymer synthesis

The synthesis of polymers with well-defined composition, architecture, and functionality has long been a focal area of research in the field of polymer chemistry. The advancement of controlled radical polymerization (CRP) has facilitated the synthesis of precise polymers, which are endowed with new properties and functionalities, thereby exhibiting a wide range of applications. However, radical polymerization faces several challenges, such as oxygen intolerance, and common thermal initiation methods may lead to side reactions and depolymerization. Therefore, we have developed some oxygen-tolerant systems that directly utilize oxygen for initiating and regulating polymerization. We utilize oxygen/alkylborane as an effective radical initiator system in the polymerization, and also as a reductant for the removal of polymer chain ends. Moreover, we employ the gentler photoinduced CRP to circumvent side reactions caused by high temperatures and achieve temporal and spatial control over the polymerization. To enhance the penetration of the light source for polymerization, we have developed near-infrared light-induced atom transfer radical polymerization. Additionally, we have extended photochemistry to reversible addition-fragmentation chain transfer polymerization involving ion-pair inner-sphere electron transfer mechanism, metal-free radical hydrosilylation polymerization, as well as carbene-mediated polymer modification through C-H activation and insertion mechanisms. Furthermore, we propose a new method for polymerization initiation synergistically triggered by oxygen and mechanical energy. This review not only showcases the current advancements in CRP but also outlines future directions, such as the potential for 3D printing and surface coatings, and the exploration of new heteroatom radical polymerizations. By expanding the boundaries of polymer synthesis, these innovations could lead to the creation of new materials with enhanced functionality and applications.

Oxygen-Driven Atom Transfer Radical Polymerization

In traditional atom transfer radical polymerization (ATRP), oxygen must be meticulously eliminated due to its propensity to quench radical species and halt the polymerization process. Additionally, oxygen oxidizes the lower-valent Cu catalyst, compromising its ability to activate alkyl halides and propagate polymerization. In this study, we present an oxygen-driven ATRP utilizing alkylborane compounds, a method that not only circumvents the need for stringent oxygen removal but also exploits oxygen as an essential cofactor to promote polymerization. This approach exhibits broad compatibility in organic or aqueous media, yielding well-defined polymers with low dispersity (Đ as low as 1.11) and molecular weights closely aligned with theoretical values. Triethylborane (Et3B) and its air-stable triethylborane-amine complex (Et3B-DMAP) facilitate controlled polymerization under open-to-air conditions, demonstrating efficiency across a wide range of monomers. Moreover, the technique enables the successful synthesis of protein-polymer conjugates and supports surface modifications of nanoparticles and silicon wafers under aerobic conditions. This oxygen-driven ATRP represents a robust and versatile platform for precision polymerization with far-reaching implications in materials science, biomedicine, and advanced surface engineering.

Photomediated Cationic Ring-Opening Polymerization of Cyclosiloxanes with Temporal Control

Precision synthesis of polyorganosiloxanes and temporal control over the polymerization process during ring-opening polymerization (ROP) of cyclosiloxanes remain challenging due to the occurrence of side reactions, e.g., intramolecular transfer (backbiting) and intermolecular chain transfer, and irreversible catalyst transformation. In this study, a merocyanine-based photoacid catalyst is developed for cationic ROP of different cyclosiloxanes. A series of well-defined cyclotrisiloxane polymers with predetermined molar masses and low dispersities (Đ < 1.30) are successfully synthesized under various conditions (i.e., different catalyst loadings, initiator concentrations, solvents, and monomer types). Mechanistic insights by experiments and theoretical calculations suggest that the cationic active species, siloxonium ions, are combined with the catalyst anions to form tight ion pairs, thereby attenuating the reactivity of active species and subsequently minimizing side reactions. An efficient photocatalytic cycle is established among the catalyst, monomer, and polymer chain due to the rapid and reversible isomeric phototransformation of the catalyst, which endows the polymerization process with excellent temporal control. Successful in situ chain extension further confirms the controlled characteristics of photomediated CROP. This as-developed polymerization strategy effectively addresses long-standing challenges in the field of polyorganosiloxane synthesis.

Visible-Light-Driven Rapid 3D Printing of Photoresponsive Resins for Optically Clear Multifunctional 3D Objects

Light-driven 3D printing is gaining significant attention for its unparalleled build speed and high-resolution in additive manufacturing. However, extending vat photopolymerization to multifunctional, photoresponsive materials poses challenges, such as light attenuation and interference between the photocatalysts (PCs) and photoactive moieties. This study introduces novel visible-light-driven acrylic resins that enable rapid, high-resolution photoactive 3D printing. The synergistic combination of a cyanine-based PC, borate, and iodonium coinitiators (HNu 254) achieves an excellent printing rate and feature resolution under low-intensity, red light exposure. The incorporation of novel hexaarylbiimidazole (HABI) crosslinkers allows for spatially-resolved photoactivation upon exposure to violet/blue light. Furthermore, a photobleaching mechanism inhibited by HNu 254 during the photopolymerization process results in the production of optically-clear 3D printed objects. Real-time Fourier transform infrared spectroscopy validates the rapid photopolymerization of the HABI-containing acrylic resin, whereas mechanistic evaluations reveal the underlying dynamics that are responsible for the rapid photopolymerization rate, wavelength-orthogonal photoactivation, and observed photobleaching phenomenon. Ultimately, this visible-light-based printing method demonstrates: (i) rapid printing rate of 22.5 mm h-1, (ii) excellent feature resolution (≈20 µm), and (iii) production of optically clear object with self-healing capability and spatially controlled cleavage. This study serves as a roadmap for developing next-generation "smart" 3D printing technologies.

Enhanced electrochemical degradation of perfluorooctanoic acid by ligand-bridged PtII at Pt anodes

A new mechanism for the electro-oxidation (EO) degradation of perfluorooctanoic acid (PFOA) by Pt anode was reported. Using bridge-based ligand anions (SCN-, Cl- and N3-) as electrolytes, the degradation effect of PFOA by Pt-EO system was significant. Characterization of the Pt anode, the detection and addition of dissolved platinum ions, and the comparison of Pt with DSA anodes determined that the Pt- ligand complexes resulting from the specific binding of anodically dissolved PtII with ligand ions and C7F15COO- ((C7F15-COO)PtII-L3, L = SCN-, Cl- and N3-) on the electrode surface played a decisive role in the degradation of PFOA. Density functional theory (DFT) calculations showed that inside (C7F15-COO)PtII-L3 complexes, the electron density of the perfluorocarbon chain (including the F atom) compensated toward the carboxyl group and electrons in the PFOA ion transferred to the PtII-Cl3. Moreover, the (C7F15-COO)PtII-Cl3, as a whole, was calculated to migrate electrons toward the Pt anode, leading to the formation of PFOA radical (C7F15-COO•). Finally, with the detection of a series of short chain homologues, the CF2-unzipping degradation pathway of PFOA was proposed. The newly developed Pt-EO system is not affected by water quality conditions and can directly degrade alcohol eluent of PFOA, which has great potential for treating industrial wastewater contaminated with PFOA.

Photo Fenton RAFT Polymerization of (Meth)Acrylates in DMSO Sensitized by Methylene Blue

A novel open-to-air photo RAFT polymerization of a series of acrylate and methacrylate monomers mediated by matching chain transfer agent irradiated by far-red light in DMSO is reported. Hydroxyl radical (•OH) generated from methylene blue (MB) sensitized decomposition of H2 O2 via photo-Fenton like-reaction is used for polymerization initiation. The "living/control" characteristic is evidenced by kinetic study, in which a pseudo first order curve and linearly increases of molecular weight with the increase of monomer conversion are observed. The living end-group fidelity is characterized by MALDI-TOF-MS and 1 H NMR results, and confirmed by successful chain extension. The temporary controllability is proved by light on/off switch experiment.