The role of the crystallization temperature on the nanophase structure evolution of poly[(R)-3-hydroxybutyrate]

The Influence of In-Mould Annealing and Accelerated Ageing on the Properties of Impact-Modified Poly(Lactic Acid)/Biochar Composites

In the last few decades, a large number of natural additives have been analysed in connection with the improvement of the properties of poly(lactic acid) (PLA) bioplastic materials. This article comprehensively analyses the applicability of a highly stable and progressive multifunctional additive produced from renewable resources-biochar. The effect of biochar on the structural development and various thermo-mechanical properties was evaluated as a function of the biochar size and volume, addition of an impact modifier and in-mould annealing during injection moulding. In addition, the effect of accelerated ageing on the change in properties was also analysed. The evaluated results showed a significant influence of the particle size and biochar content on the properties of PLA biocomposites. However, the crucial aspect was the production process with a higher mould temperature and longer production time. Consequently, the effect of additives with adjusted processing worked synergistically on the performance of the resulting biocomposites. The accelerated ageing process did not induce any significant changes in the mechanical, impact and heat resistance behaviour of neat PLA. On the other hand, significant effects on the behaviour of the modified PLA biocomposites were observed. Impact-modified PLA achieved a toughness of 28 kJ/m2, an increase of 61% compared to neat PLA. Similar observations were made when submicron biochar was incorporated into the PLA matrix (a 22% increase with PLA/5B1). These increases were even more pronounced when injected into a 100 °C mould. Due to the synergistic effect, excellent impact toughness results of 95 kJ/m2 (a 428% increase) were achieved with PLA/IM/5B1. Moreover, these results persisted even after accelerated ageing.

Crystallization of Poly(ethylene terephthalate): A Review

Poly(ethylene terephthalate) (PET) is a thermoplastic polyester with excellent thermal and mechanical properties, widely used in a variety of industrial fields. It is a semicrystalline polymer, and most of the industrial success of PET derives from its easily tunable crystallization kinetics, which allow users to produce the polymer with a high crystal fraction for applications that demand high thermomechanical resistance and barrier properties, or a fully amorphous polymer when high transparency of the product is needed. The main properties of the polymer are presented and discussed in this contribution, together with the literature data on the crystal structure and morphology of PET. This is followed by an in-depth analysis of its crystallization kinetics, including both primary crystal nucleation and crystal growth, as well as secondary crystallization. The effect of molar mass, catalyst residues, chain composition, and thermo-mechanical treatments on the crystallization kinetics, structure, and morphology of PET are also reviewed in this contribution.

3D Printed Piezoelectric BaTiO3/Polyhydroxybutyrate Nanocomposite Scaffolds for Bone Tissue Engineering

Bone defects are a significant health problem worldwide. Novel treatment approaches in the tissue engineering field rely on the use of biomaterial scaffolds to stimulate and guide the regeneration of damaged tissue that cannot repair or regrow spontaneously. This work aimed at developing and characterizing new piezoelectric scaffolds to provide electric bio-signals naturally present in bone and vascular tissues. Mixing and extrusion were used to obtain nanocomposites made of polyhydroxybutyrate (PHB) as a matrix and barium titanate (BaTiO3) nanoparticles as a filler, at BaTiO3/PHB compositions of 5/95, 10/90, 15/85 and 20/80 (w/w%). The morphological, thermal, mechanical and piezoelectric properties of the nanocomposites were studied. Scanning electron microscopy analysis showed good nanoparticle dispersion within the polymer matrix. Considerable increases in the Young's modulus, compressive strength and the piezoelectric coefficient d31 were observed with increasing BaTiO3 content, with d31 = 37 pm/V in 20/80 (w/w%) BaTiO3/PHB. 3D printing was used to produce porous cubic-shaped scaffolds using a 90° lay-down pattern, with pore size ranging in 0.60-0.77 mm and good mechanical stability. Biodegradation tests conducted for 8 weeks in saline solution at 37 °C showed low mass loss (∼4%) for 3D printed scaffolds. The results obtained in terms of piezoelectric, mechanical and chemical properties of the nanocomposite provide a new promising strategy for vascularized bone tissue engineering.

The cytisine-enriched poly(3-hydroxybutyrate) fibers for sustained-release dosage form

The polymeric cytisine-enriched fibers based on poly(3-hydroxybutyrate) were obtained using electrospinning method. The biocompatibility study, advanced thermal analysis and release of cytisine from the poly(3-hydroxybutyrate) fibers were carried out. The nanofibers' morphology was evaluated by scanning electron microscopy. The formation and description of phases during the thermal processes of fibers by the advanced thermal analysis were examined. The new quantitative thermal analysis of polymeric fibers with cytisine phases based on vibrational, solid and liquid heat capacities was presented. The apparent heat capacity of fibers was measured using the standard differential scanning calorimetry. The quantitative analysis allowed for the study of the glass transition and melting/crystallization process. The mobile amorphous fraction, degree of crystallinity and rigid amorphous fraction were determined depending on the thermal history of semicrystalline polymeric fibers. Furthermore, the cytisine dissolution behaviour was studied. It was observed that the kinetic of the release from polymeric nanofiber is delayed than for the marketed product. The immunosafety of the tested polymeric nanofibers with cytisine was confirmed by the Food and Drug Agency Guidance as well as the European Medicines Agency. The polymeric matrix with cytisine seems to be a promising candidate for the prolonged release formulation.

Analytical Modeling of Stress Relaxation and Evaluation of the Activation Volume Variation: Effect of Temperature and Plasticizer Content for Poly(3-hydroxybutyrate-3-hydroxyvalerate)

In this study, stress-relaxation tests that have been carried out at different temperatures (quite below the heat deflection temperature) on a poly(3-hydroxybutyrate-3hydroxyvalerate) (PHB-HV) matrix containing different amounts of the acetyl tributyl citrate plasticizer (added at 5 and 10 wt %) are investigated. The analytical modeling of the stress relaxation behavior by the coupling of Eyring's approach and the Guiu and Pratt model is successful. The activation volume results achieved are very interesting; in fact, not only the dependence of the activation volume from temperature is confirmed (and it resulted in dependence from the α' relaxation temperature) but also, for the first time, the dependence of the activation volume from the plasticizer content is shown. In particular, the presence of a linear relationship between the activation volume and the plasticizer volume content is observed.

A Polyhydroxybutyrate (PHB)-Biochar Reactor for the Adsorption and Biodegradation of Trichloroethylene: Design and Startup Phase

In this work, polyhydroxy butyrate (PHB) and biochar from pine wood (PWB) are used in a mini-pilot scale biological reactor (11.3 L of geometric volume) for trichloroethylene (TCE) removal (80 mgTCE/day and 6 L/day of flow rate). The PHB-biochar reactor was realized with two sequential reactive areas to simulate a multi-reactive permeable barrier. The PHB acts as an electron donor source in the first “fermentative” area. First, the thermogravimetric (TGA) and differential scanning calorimetry (DSC) analyses were performed. The PHB-powder and pellets have different purity (96% and 93% w/w) and thermal properties. These characteristics may affect the biodegradability of the biopolymer. In the second reactive zone, the PWB works as a Dehalococcoides support and adsorption material since its affinity for chlorinated compounds and the positive effect of the “coupled adsorption and biodegradation” process has been already verified. A specific dechlorinating enriched culture has been inoculated in the PWB zone to realize a coupled adsorption and biodegradation process. Organic acids were revealed since the beginning of the test, and during the monitoring period the reductive dichlorination anaerobic pathway was observed in the first zone; no chlorinated compounds were detected in the effluent thanks to the PWB adsorption capacity.

Temperature dependence of the rigid amorphous fraction of poly(butylene succinate)

In this contribution the temperature evolution of the constrained or rigid amorphous fraction (RAF) of biodegradable and biocompatible poly(butylene succinate) (PBS) was quantified, after detailed thermodynamic characterization by differential scanning calorimetry and X-ray diffraction analysis. At the glass transition temperature, around -40 °C, the rigid amorphous fraction in PBS is about 0.25. It decreases with increasing temperature and becomes zero in proximity of 25 °C. Thus, at room temperature and at the human body temperature, all the amorphous fraction is mobile. This information is important for the development of PBS products for various applications, including biomedical applications, since physical properties of the rigid amorphous fraction, for example mechanical and permeability properties, are different from those of the mobile amorphous fraction.

Integrated Efforts for the Valorization of Sweet Potato By-Products within a Circular Economy Concept: Biocomposites for Packaging Applications Close the Loop

With the aim to fully exploit the by-products obtained after the industrial extraction of starch from sweet potatoes, a cascading approach was developed to extract high-value molecules, such as proteins and pectins, and to valorize the solid fraction, rich in starch and fibrous components. This fraction was used to prepare new biocomposites designed for food packaging applications. The sweet potato residue was added to poly(3-hydroxybutyrate-co-3-hydroxyvalerate) in various amounts up to 40 wt % by melt mixing, without any previous treatment. The composites are semicrystalline materials, characterized by thermal stability up to 260 °C. For the composites containing up to 10 wt % of residue, the tensile strength remains over 30 MPa and the strain stays over 3.2%. A homogeneous dispersion of the sweet potato waste into the bio-polymeric matrix was achieved but, despite the presence of hydrogen bond interactions between the components, a poor interfacial adhesion was detected. Considering the significant percentage of sweet potato waste used, the biocomposites obtained show a low economic and environmental impact, resulting in an interesting bio-alternative to the materials commonly used in the packaging industry. Thus, according to the principles of a circular economy, the preparation of the biocomposites closes the loop of the complete valorization of sweet potato products and by-products.

Plasticization of Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) with an Oligomeric Polyester: Miscibility and Effect of the Microstructure and Plasticizer Distribution on Thermal and Mechanical Properties

In the last few decades, many efforts have been made to make poly(3-hydroxybutyrate) (PHB) and its copolymers more suitable for industrial production and large-scale use. Plasticization, especially using biodegradable oligomeric plasticizers, has been one of the strategies for this purpose. However, PHB and its copolymers generally present low miscibility with plasticizers. An understanding of the plasticizer distribution between the mobile and rigid amorphous phases and how this influences thermal, mechanical, and morphological properties remains a challenge. Herein, formulations of poly(hydroxybutyrate-co-valerate) (PHBV) plasticized with an oligomeric polyester based on lactic acid, adipic acid, and 1,2-propanediol (PLAP) were prepared by melt extrusion. The effects of the PLAP content on the processability, miscibility, and microstructure of the semicrystalline PHBV and on the thermal, morphological, and mechanical properties of the formulations were investigated. The compositions of the mobile and rigid amorphous phases of the PHBV/PLAP formulations were easily estimated by combining dynamic mechanical data and the Fox equation, which showed a heterogeneous distribution of PLAP in these two phases. An increase in the PLAP mass fraction in the formulations led to progressive changes in the composition of the amorphous phases, an increase of both crystalline lamellae and interlamellar layer thickness, and a decrease in the melting and glass transition temperatures as well as the PHBV stiffness. The Flory-Huggins interaction parameter varied with the formulation composition in the range of -0.299 to -0.081. The critical PLAP mass fraction of 0.37 obtained from thermodynamic data is close to the value estimated from dynamic mechanical analysis (DMA) data and the Fox equation. The mechanical properties showed a close relationship with the distribution of PLAP in the rigid and mobile amorphous phases as well as with the microstructure of the crystalline phase of PHBV in the formulations.

Vibrational heat capacity of silver carp collagen

The study of the experimental and calculated heat capacity, C_p of fish collagen (silver carp) with contents of several additive components was presented. The experimental low-temperature heat capacity was measured in the temperature range of 1.85 to 302.8 K using a Quantum Design Physical Property Measurement System (PPMS) and the higher temperature C_p from 223.15 K to 382.15 K by Differential Scanning Calorimetry (DSC) method. For an interpretation of the experimental, low-temperature data, the vibrational heat capacity of the pure silver carp collagen was calculated based on the contribution of a sum of the vibrational heat capacity of 4248 amino acids. The vibrational heat capacity for each amino acids was taken from Advanced Thermal Analysis System (ATHAS) Data Bank for individual poly (amino acid) residues based on their group and skeletal vibrational spectra. Comparing of the experimental heat capacity of the collagen with additive components and the calculated vibrational heat capacity of the pure silver carp collagen shows that the differences range from around 10% at 100 K to 14% at 300 K temperature. Such thermal analysis can provide information about the contribution to C_p of unknown components or impurities in the investigated system.

On the Use of Biobased Waxes to Tune Thermal and Mechanical Properties of Polyhydroxyalkanoates-Bran Biocomposites

In this work, processability and mechanical performances of bio-composites based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) containing 5, 10, and 15 wt % of bran fibers, untreated and treated with natural carnauba and bee waxes were evaluated. Wheat bran, the main byproduct of flour milling, was used as filler to reduce the final cost of the PHBV-based composites and, in the same time, to find a potential valorization to this agro-food by-product, widely available at low cost. The results showed that the wheat bran powder did not act as reinforcement, but as filler for PHBV, due to an unfavorable aspect ratio of the particles and poor adhesion with the polymeric matrix, with consequent moderate loss in mechanical properties (tensile strength and elongation at break). The surface treatment of the wheat bran particles with waxes, and in particular with beeswax, was found to improve the mechanical performance in terms of tensile properties and impact resistance of the composites, enhancing the adhesion between the PHBV-based polymeric matrix and the bran fibers, as confirmed by predictive analytic models and dynamic mechanical analysis results.

Constrained Amorphous Interphase and Mechanical Properties of Poly(3-Hydroxybutyrate-co-3-Hydroxyvalerate)

In the present study, for the first time the evolution of tensile mechanical properties of different poly(3-hydroxybutyrate-co-3-hydroxyvalerate) copolymers (PHBV8 and PHBV12, with 8 mol% and 12 mol% of HV co-units, respectively) as a function of the storage time at room temperature has been investigated in parallel with the quantification of the crystalline, mobile amorphous, and rigid amorphous fractions. A comparison with the evolution of the crystalline and amorphous fractions in the homopolymer poly(3-hydroxybutyrate) (PHB) was also performed. For all the samples, the crystallinity was found to slightly increase during storage. In parallel, the mobile amorphous fraction (MAF) decreased markedly, with the result that a relevant increase in the rigid amorphous fraction (RAF) was detected. The RAF content in the copolymers was lower than that of PHB. For all the samples, the RAF formation during aging was ascribed to the growth of secondary crystals in geometrically restricted areas. It was demonstrated that the storage at T _room leads in PHB, PHBV8, and PHBV12 to a progressive increase in the total solid fraction (crystal phase + rigid amorphous fraction) and to a simultaneous physical aging of the rigid amorphous fraction. The two different processes cannot be separated and distinguished, so that only the resulting effect on the mechanical properties was considered. The experimental elastic modulus of both PHBV8 and PHBV12 was found to increase regularly with the total solid fraction, as well as the tensile strength. Conversely, the elongation at break turned out to be an increasing function of the mobile amorphous fraction. The elastic moduli of the crystalline, mobile amorphous, and rigid amorphous fractions of PHBV8 and PHBV12 were estimated by means of a three-phase modified Takayanagi's model, to take into account also the contribution of the rigid amorphous fraction. The calculated values were found in agreement with theoretical expectations.

Thermal and Mechanical Properties of Biocomposites Made of Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) and Potato Pulp Powder

The thermal and mechanical properties of biocomposites of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) containing 5 wt % of valerate units, with 20 wt % of potato pulp powder were investigated in order (i) to obtain information on possible miscibility/compatibility between the biopolymers and the potato pulp, and (ii) to quantify how the addition of this filler modifies the properties of the polymeric material. The potato pulp powder utilized is a residue of processing for the production and extraction of starch. The final aim of this study is the preparation of PHBV based materials with reduced cost, thanks to biomass valorization, in agreement with the circular economy policy, as result of the incorporation of agricultural organic waste. The results showed that the potato pulp powder does not act as reinforcement, but rather as filler for the PHBV polymeric matrix. A moderate loss in mechanical properties is detected (decrease in elastic modulus, tensile strength and elongation at break), which regardless still meets the technical requirements indicated for rigid packaging production. In order to improve the mechanical response of the PHBV/potato pulp powder biocomposites, surface treatment of the potato pulp powder with bio-based and petroleum-based waxes was investigated. Good enhancement of the mechanical properties was achieved with the natural carnauba and bee waxes.

"Nothing Can Hide Itself from Thy Heat": Understanding Polymers via Unconventional Applications of Thermal Analysis

This article surveys some exciting possibilities and results offered by less common, yet essential applications of differential scanning calorimetry and thermogravimetric analysis (TGA). The applications are concerned with the most commonly studied processes of the glass transition, crystallization, melting, polymerization, and degradation. Issues related to the glass transition include the non-Arrhenius temperature dependence and fragility, kinetic complexity of physical aging, evaluation of cooperatively rearranging regions, and rigid amorphous fraction. Discussion of crystallization covers separation of heterogeneous and homogeneous nucleation, crystallization controlled by physical aging, and the use of isoconversional methods for determining the Hoffman-Lauritzen parameters. For melting, the role of reorganization and nucleation control is emphasized. For the thermal degradation and polymerization, advanced kinetic treatments as a way of obtaining mechanistic insights are discussed, and the possibility of studying both processes during continuous cooling is stressed. The possibility of using TGA for monitoring polycondensation is also highlighted.

Crystallization of Polymers Investigated by Temperature-Modulated DSC

The aim of this review is to summarize studies conducted by temperature-modulated differential scanning calorimetry (TMDSC) on polymer crystallization. This technique can provide several advantages for the analysis of polymers with respect to conventional differential scanning calorimetry. Crystallizations conducted by TMDSC in different experimental conditions are analysed and discussed, in order to illustrate the type of information that can be deduced. Isothermal and non-isothermal crystallizations upon heating and cooling are examined separately, together with the relevant mathematical treatments that allow the evolution of the crystalline, mobile amorphous and rigid amorphous fractions to be determined. The phenomena of ‘reversing’ and ‘reversible‘ melting are explicated through the analysis of the thermal response of various semi-crystalline polymers to temperature modulation.

The Three-Phase Structure of Random Butene-1/Ethylene Copolymers

The three-phase arrangement of random copolymers of butene-1 with ethylene was investigated and compared with isotactic poly(butene-1) homopolymer (iPB-1). In all the analyzed compositions, isothermal crystallization leads to a three-phase structure, made of one crystal phase and two amorphous fractions that differ in mobility: the mobile amorphous fraction (MAF), made of the polymer chains that relax at the glass transition, and a rigid amorphous fraction (RAF) made of the amorphous segments coupled with the crystal phase. Copolymerization with ethylene leads to a drop in crystal fraction and to a sizable increase of both the RAF, and of the specific RAF, i.e. of the RAF normalized to crystallinity. Analysis of crystal growth rate allowed quantifying the fold surface free energy, which increases of about 50 to 100% in the copolymers, compared to iPB-1 homopolymer. In the butene-1/ethylene random copolymers, ethylene units are mostly excluded from the crystals and accumulate at the crystal/amorphous interphase, thus affecting the rigid amorphous area. The varied composition and higher mobility of the rigid amorphous fraction of the copolymers affects also the Form II to Form I transformation of poly(butene-1) crystals, which occurs with enhanced kinetics in the copolymers, compared to iPB-1 homopolymer.