From Au to Pt via surface limited redox replacement of Pb UPD in one-cell configuration

Recent Advances in Bimetallic Nanoporous Gold Electrodes for Electrochemical Sensing

Bimetallic nanocomposites and nanoparticles have received tremendous interest recently because they often exhibit better properties than single-component materials. Improved electron transfer rates and the synergistic interactions between individual metals are two of the most beneficial attributes of these materials. In this review, we focus on bimetallic nanoporous gold (NPG) because of its importance in the field of electrochemical sensing coupled with the ease with which it can be made. NPG is a particularly important scaffold because of its unique properties, including biofouling resistance and ease of modification. In this review, several different methods to synthesize NPG, along with varying modification approaches are described. These include the use of ternary alloys, immersion-reduction (chemical, electrochemical, hybrid), co-electrodeposition-annealing, and under-potential deposition coupled with surface-limited redox replacement of NPG with different metal nanoparticles (e.g., Pt, Cu, Pd, Ni, Co, Fe, etc.). The review also describes the importance of fully characterizing these bimetallic nanocomposites and critically analyzing their structure, surface morphology, surface composition, and application in electrochemical sensing of chemical and biochemical species. The authors attempt to highlight the most recent and advanced techniques for designing non-enzymatic bimetallic electrochemical nanosensors. The review opens up a window for readers to obtain detailed knowledge about the formation and structure of bimetallic electrodes and their applications in electrochemical sensing.

Multilayer electrodeposition of Pt onto 1-2 nm Au nanoparticles using a hydride-termination approach

Here we report on hydride-terminated (HT) electrodeposition of Pt multilayers onto ∼1.6 nm Au nanoparticles (NPs). The results build on our earlier findings regarding electrodeposition of a single monolayer of Pt onto Au NPs and reports relating to HT Pt electrodeposition onto bulk Au. In the latter case, it was found that electrodeposition of Pt from a solution containing PtCl42- can be limited to a single monolayer of Pt atoms if it is immediately followed by adsorption of a monolayer of H atoms. The H-atom capping layer prevents deposition of Pt multilayers. In the present report we are interested in comparing the structure of NPs after multiple HT Pt electrodeposition cycles to the bulk analog. The results indicate that a greater number of HT Pt cycles are required to electrodeposit both a single Pt monolayer and Pt multilayers onto these Au NPs compared to bulk Au. Additionally, detailed structural analysis shows that there are fundamental differences in the structures of the AuPt materials depending on whether they are prepared on Au NPs or bulk Au. The resulting structures have a profound impact on formic acid oxidation electrocatalysis.

Ultrathin Film PtxPd(1-x) Alloy Catalysts for Formic Acid Oxidation Synthesized by Surface Limited Redox Replacement of Underpotentially Deposited H Monolayer

This work emphasizes the development of a green synthetic approach for growing ultrathin film PtxPd(1-x) alloy catalysts for formic acid oxidation (FAO) by surface limited redox replacement of underpotentially deposited H sacrificial layer. Up to three-monolayers-thick PtxPd(1-x) films with different composition are generated on Au electrodes and characterized for composition and surface roughness using XPS and electrochemical methods, respectively. XPS results show close correlation between solution molar ratio and atomic composition, with slightly higher Pt fraction in the deposited films. The accordingly deposited Pt42Pd58 films demonstrated remarkable specific and mass activities of up to 35 mAcm−2 and 45 Amg−1 respectively, lasting for more than 1500 cycles in FAO tests. This performance, found to be better twice or more than that of pure Pt counterparts, renders the Pt42Pd58 films comparable with the frontrunner FAO catalysts. In addition, the best alloy catalyst establishes a nearly hysteresis-free FAO CV curve a lot earlier than its Pt counterpart and thus supports the direct FAO pathway for longer. Overall, the combination of high Pd activity and CO tolerance with the remarkable Pt stability results in highly active and durable FAO catalysts. Finally, this facile and cost-effective synthetic approach allows for scaling the catalyst production and is thus appropriate for foreseeable commercialization.

Combined Experimental and Theoretical Study of the Structure of AuPt Nanoparticles Prepared by Galvanic Exchange

In this article, experiment and theory are combined to analyze Pb and Cu underpotential deposition (UPD) on ∼1.7 nm Au nanoparticles (NPs) and the AuPt structures that result after galvanic exchange (GE) of the UPD layer for Pt. Experimental Pb (0.49 ML) and Pt (0.50 ML) coverages are close to values predicted by density functional theory-molecular dynamics (DFT-MD, 0.59 ML). DFT-MD reveals that the AuNPs spontaneously reconstruct from cuboctahedral to a (111)-like structure prior to UPD. In the case of Pb, this results in the random electrodeposition of Pb onto the Au surface. This mechanism is a consequence of opposing trends in Pb-Pb and Pb-Au coordination numbers as a function of Pb coverage. Cu UPD is more complex, and agreement between theory and experiment takes into account ligand effects (e.g., SO₄^2- present as the electrolyte) and the electric double layer. Importantly, AuPt structures formed upon Pt GE are found to differ markedly depending on the UPD metal. Specifically, cyclic voltammetry indicates that the Pt coverage is ∼0.20 ML greater for Cu UPD/Pt GE (0.70 ML) than for Pb UPD/Pt GE (0.50 ML). This difference is corroborated by DFT-MD theoretical predictions. Finally, DFT-MD calculations predict the formation of surface alloy and core@shell structures for Pb UPD/Pt GE and Cu UPD/Pt GE, respectively.

Electrochemical recovery of tellurium from metallurgical industrial waste

Abstract

The current study outlines the electrochemical recovery of tellurium from a metallurgical plant waste fraction, namely Doré slag. In the precious metals plant, tellurium is enriched to the TROF (Tilting, Rotating Oxy Fuel) furnace slag and is therefore considered to be a lost resource—although the slag itself still contains a recoverable amount of tellurium. To recover Te, the slag is first leached in aqua regia, to produce multimetal pregnant leach solution (PLS) with 421 ppm of Te and dominating dissolved elements Na, Ba, Bi, Cu, As, B, Fe and Pb (in the range of 1.4–6.4 g dm−3), as well as trace elements at the ppb to ppm scale. The exposure of slag to chloride-rich solution enables the formation of cuprous chloride complex and consequently, a decrease in the reduction potential of elemental copper. This allows improved selectivity in electrochemical recovery of Te. The results suggest that electrowinning (EW) is a preferred Te recovery method at concentrations above 300 ppm, whereas at lower concentrations EDRR is favoured. The purity of recovered tellurium is investigated with SEM–EDS (scanning electron microscope–energy dispersion spectroscopy). Based on the study, a new, combined two-stage electrochemical recovery process of tellurium from Doré slag PLS is proposed: EW followed by EDRR.

Graphic abstract

Highly Active and Durable Cu x Au(1-x) Ultrathin-Film Catalysts for Nitrate Electroreduction Synthesized by Surface-Limited Redox Replacement

Cu _x Au_(1-x) bimetallic ultrathin-film catalysts for nitrate electroreduction have been synthesized using electrochemical atomic layer deposition by surface-limited redox replacement of Pb underpotentially deposited layer. Controlled by the ratio of [Cu²⁺] ions and [AuCl₄ ^-] complex in the deposition solution, the alloy film composition (atomic fraction, x in the range of 0.5-1) has been determined by X-ray photoelectron spectroscopy and indirectly estimated by anodic stripping voltammetry. The catalytic activity and durability of Cu _x Au_(1-x) thin films, Cu thin film, and bulk Cu have been studied by one- and multiple-cycle voltammetry. The synthesized Cu _x Au_(1-x) thin films feature up to two times higher nitrate electroreduction activity in acidic solution compared to bulk and thin-film Cu counterparts. Highest activity has been measured with a Cu_0.70Au_0.30 catalyst. Durability tests have demonstrated that Cu thin films undergo rapid deactivation losing 65% of its peak activity for 92 cycles, whereas Cu_0.70Au_0.30 catalysts lose only 45% of their top performance. The significantly better durability of alloy films can be attributed to effective resistance to poisoning and/or hindered dissolution of Cu active centers. It has been also found that both Cu _x Au_(1-x) and pure Cu thin films show best electroreduction activity at lowest pH.

Platinum Recovery from Industrial Process Solutions by Electrodeposition-Redox Replacement

In the current study, platinum-present as a negligible component (below 1 ppb, the detection limit of the HR-ICP-MS at the dilutions used) in real industrial hydrometallurgical process solutions-was recovered by an electrodeposition-redox replacement (EDRR) method on pyrolyzed carbon (PyC) electrode, a method not earlier applied to metal recovery. The recovery parameters of the EDRR process were initially investigated using a synthetic nickel electrolyte solution ([Ni] = 60 g/L, [Ag] = 10 ppm, [Pt] = 20 ppm, [H2SO4] = 10 g/L), and the results demonstrated an extraordinary increase of 3 × 105 in the [Pt]/[Ni] on the electrode surface cf. synthetic solution. EDRR recovery of platinum on PyC was also tested with two real industrial process solutions that contained a complex multimetal solution matrix: Ni as the major component (>140 g/L) and very low contents of Pt, Pd, and Ag (i.e., <1 ppb, 117 and 4 ppb, respectively). The selectivity of Pt recovery by EDRR on the PyC electrode was found to be significant-nanoparticles deposited on the electrode surface comprised on average of 90 wt % platinum and a [Pt]/[Ni] enrichment ratio of 1011 compared to the industrial hydrometallurgical solution. Furthermore, other precious metallic elements like Pd and Ag could also be enriched on the PyC electrode surface using the same methodology. This paper demonstrates a remarkable advancement in the recovery of trace amounts of platinum from real industrial solutions that are not currently considered as a source of Pt metal.

An extremely low Pt loading cathode for a highly efficient proton exchange membrane water electrolyzer

Direct self-terminated Pt electrodeposition on carbon paper enables precise control of loading Pt mass, from the sub-microgram to the sub-milligram scale. This can provide insight into the low limits of Pt use for reasonable performance of a proton exchange membrane water electrolyzer.

Growth of epitaxial Pt1-xPbx alloys by surface limited redox replacement and study of their adsorption properties

The surface limited redox replacement (SLRR) method has been used to design two-dimensional Pt-Pb nanoalloys with controlled thickness, composition, and structure. The electrochemical behavior of these alloys has been systematically studied as a function of alloy composition. A single-cell, two-step SLRR protocol based on the galvanic replacement of underpotentially deposited monolayers of Pb with Pt was used to grow epitaxial Pt1-xPbx (x < 0.1) alloys of up to 10 ML thickness on Au substrates. It is shown that by varying the terminating potential of the galvanic replacement step, the Pb atomic content can be controlled in the films. Electrochemical analysis of the alloys showed that the adsorption of both H and CO exhibits similar, and systematic, decreases with small increases in the Pb content. These measurements, commonly used in electrocatalysis for the determination of active surface areas of Pt, suggested area values much lower than those expected based on the net Pt composition in the alloy as measured by XPS. These results show that Pb has a strong screening effect on the adsorption of both H and CO. Moreover, changes in alloy composition result in a negative shift in the potential of the peaks of CO oxidation that scales with the increase of Pb content. The results suggest electronic and bifunctional effects of incorporated Pb on the electrochemical behavior of Pt. The study illustrates the potential of the SLRR methodology, which could be employed in the design of 2-dimensional bimetallic Pt nanoalloys for fundamental studies of electrocatalytic behavior in fuel cell reactions dependent on the nature of alloying metal and its composition.

Layer-by-layer evolution of structure, strain, and activity for the oxygen evolution reaction in graphene-templated Pt monolayers

In this study, we explore the dimensional aspect of structure-driven surface properties of metal monolayers grown on a graphene/Au template. Here, surface limited redox replacement (SLRR) is used to provide precise layer-by-layer growth of Pt monolayers on graphene. We find that after a few iterations of SLRR, fully wetted 4-5 monolayer Pt films can be grown on graphene. Incorporating graphene at the Pt-Au interface modifies the growth mechanism, charge transfers, equilibrium interatomic distances, and associated strain of the synthesized Pt monolayers. We find that a single layer of sandwiched graphene is able to induce a 3.5% compressive strain on the Pt adlayer grown on it, and as a result, catalytic activity is increased due to a greater areal density of the Pt layers beyond face-centered-cubic close packing. At the same time, the sandwiched graphene does not obstruct vicinity effects of near-surface electron exchange between the substrate Au and adlayers Pt. X-ray photoelectron spectroscopy (XPS) and extended X-ray absorption fine structure (EXAFS) techniques are used to examine charge mediation across the Pt-graphene-Au junction and the local atomic arrangement as a function of the Pt adlayer dimension. Cyclic voltammetry (CV) and the oxygen reduction reaction (ORR) are used as probes to examine the electrochemically active area of Pt monolayers and catalyst activity, respectively. Results show that the inserted graphene monolayer results in increased activity for the Pt due to a graphene-induced compressive strain, as well as a higher resistance against loss of the catalytically active Pt surface.

Catalytically activated palladium@platinum nanowires for accelerated hydrogen gas detection

Platinum (Pt)-modified palladium (Pd) nanowires (or Pd@Pt nanowires) are prepared with controlled Pt coverage. These Pd@Pt nanowires are used as resistive gas sensors for the detection of hydrogen gas in air, and the influence of the Pt surface layer is assessed. Pd nanowires with dimensions of 40 nm (h) × 100 nm (w) × 50 μm (l) are first prepared using lithographically patterned nanowire electrodeposition. A thin Pt surface layer is electrodeposited conformally onto a Pd nanowire at coverages, θPt, of 0.10 monolayer (ML), 1.0 ML, and 10 ML. X-ray photoelectron spectroscopy coupled with scanning electron microscopy and electrochemical measurements is consistent with a layer-by-layer deposition mode for Pt on the Pd nanowire surface. The resistance of a single Pd@Pt nanowire is measured during the exposure of these nanowires to pulses of hydrogen gas in air at concentrations ranging from 0.05 to 5.0 vol %. Both Pd nanowires and Pd@Pt nanowires show a prompt and reversible increase in resistance upon exposure to H2 in air, caused by the conversion of Pd to more resistive PdHx. Relative to a pure Pd nanowire, the addition of 1.0 ML of Pt to the Pd surface alters the H2 detection properties of Pd@Pt nanowires in two ways. First, the amplitude of the relative resistance change, ΔR/R0, measured at each H2 concentration is reduced at low temperatures (T = 294 and 303 K) and is unaffected at higher temperatures (T = 316, 344, and 376 K). Second, response and recovery rates are both faster at all temperatures in this range and for all H2 concentrations. For higher θPt = 10 ML, sensitivity to H2 is dramatically reduced. For lower θPt = 0.1 ML, no significant influence on sensitivity or the speed of response/recovery is observed.

Atomic layer-by-layer construction of Pd on nanoporous gold via underpotential deposition and displacement reaction

Ultrathin Pd films with one to five atomic layers were decorated on nanoporous gold by underpotential deposition and galvanic displacement.

Electrochemical Atomic-level Controlled Syntheses of Electrocatalysts for the Oxygen Reduction Reaction

It is becoming apparent that the electrocatalysts consisting of a platinum (Pt) monolayer (ML) shell on a metal, or alloy nanoparticle cores are one of the most promising classes of fuel cell catalysts offering ultra-low Pt content, complete Pt utilization, very high activity and excellent performance stability. In this chapter, the electrochemical strategies for depositing a Pt ML-shell on various nanostructured cores are discussed. The advantages of the electrodeposition techniques over the conventional chemical methods for synthesis of electrocatalysts for the oxygen reduction reaction are described. Illustrations include the electrodeposition of Pt ML on mono- and bi-metallic (Pd, PdAu, PdIr, NiW) nanostructures on functionalized carbons that creates highly efficient cathode electrocatalysts for proton exchange membrane fuel cells. These features, and a simple scale-up of this syntheses, make the electrodeposition strategies a viable way of solving the remaining obstacles hindering the fuel cell commercialization.

Atomic-layer electroless deposition: a scalable approach to surface-modified metal powders

Palladium has a number of important applications in energy and catalysis in which there is evidence that surface modification leads to enhanced properties. A strategy for preparing such materials is needed that combines the properties of (i) scalability (especially on high-surface-area substrates, e.g. powders); (ii) uniform deposition, even on substrates with complex, three-dimensional features; and (iii) low-temperature processing conditions that preserve nanopores and other nanostructures. Presented herein is a method that exhibits these properties and makes use of benign reagents without the use of specialized equipment. By exposing Pd powder to dilute hydrogen in nitrogen gas, sacrificial surface PdH is formed along with a controlled amount of dilute interstitial hydride. The lattice expansion that occurs in Pd under higher H2 partial pressures is avoided. Once the flow of reagent gas is terminated, addition of metal salts facilitates controlled, electroless deposition of an overlayer of subnanometer thickness. This process can be cycled to create thicker layers. The approach is carried out under ambient processing conditions, which is an advantage over some forms of atomic layer deposition. The hydride-mediated reaction is electroless in that it has no need for connection to an external source of electrical current and is thus amenable to deposition on high-surface-area substrates having rich, nanoscale topography as well as on insulator-supported catalyst particles. STEM-EDS measurements show that conformal Rh and Pt surface layers can be formed on Pd powder with this method. A growth model based on energy-resolved XPS depth profiling of Rh-modified Pd powder is in general agreement. After two cycles, deposits are consistent with 70-80% coverage and a surface layer with a thickness from 4 to 8 Å.

Formation of single-layered Pt islands on Au(111) using irreversible adsorption of Pt and selective adsorption of CO to Pt

This communication compares two different multiple deposition routes of Pt on Au(111), using irreversible adsorption of Pt precursor ions and selective adsorption of CO. A scanning tunneling microscopy study revealed that the conventional route, not utilizing CO, produced multiple-layered Pt cluster islands, while the CO route, employing CO, formed single-layered Pt islands exclusively. The role of CO selectively adsorbed on pre-existing Pt islands was to prevent additional irreversible adsorption of Pt precursor ions onto Pt islands. Cyclic voltammetric works disclosed that the CO and hydrogen coverages on single-layered Pt islands were higher than those on multiple-layered ones, and that the Pt islands on Au were more effective in adsorbing CO than hydrogen.

Formation of palladium nanofilms using electrochemical atomic layer deposition (E-ALD) with chloride complexation

Pd thin films were formed by electrochemical atomic layer deposition (E-ALD) using surface-limited redox replacement (SLRR) of Cu underpotential deposits (UPD) on polycrystalline Au substrates. An automated electrochemical flow deposition system was used to deposit Pd atomic layers using a sequence of steps referred to as a cycle. The initial step was Cu UPD, followed by its exchange for Pd ions at open circuit, and finishing with a blank rinse to complete the cycle. Deposits were formed with up to 75 cycles and displayed proportional deposit thicknesses. Previous reports by this group indicated excess Pd deposition at the flow cell ingress, from electron probe microanalysis (EPMA). Those results suggested that the SLRR mechanism did not involve direct transfer between a Cu(UPD) atom and a Pd(2+) ion that would take its position. Instead, it was proposed that electrons are transferred through the metallic surface to reduce Pd(2+) ions near the surface where their activity is highest. It was proposed that if the cell was filled completely before a significant fraction of the Cu(UPD) atoms had been oxidized then the deposit would be homogeneous. Previous work with EDTA indicated that the hypothesis had merit, but it proved to be very sensitive to the EDTA concentration. In the present study, chloride was used to complex Pd(2+) ions, forming PdCl(4)(2-), to slow the exchange rate. Both complexing agents led to a decrease in the rate of replacement, producing more homogeneous films. Although the use of EDTA improved the homogeneity, it also decreased the deposit thickness by a factor of 3 compared to the thickness obtained via the use of chloride.

Ultralow Pt-loading bimetallic nanoflowers: fabrication and sensing applications

Ultralow Pt-loading Au nanoflowers (AuNFs) were synthesized on a glassy carbon electrode surface by the underpotential deposition (UPD) monolayer redox replacement technique, which involves redox replacement of a copper UPD monolayer by PtCl(4)(2-) that can be reduced and deposited simultaneously. Field-emission scanning electron microscopy, energy dispersive spectroscopy, x-ray photoelectron spectroscopy and the electrochemical method were utilized to characterize the ultralow Pt-loading AuNFs. Cyclic voltammogram results showed that the ultralow Pt-loading AuNFs exhibited excellent electrocatalytic activity towards the reduction of hydrogen peroxide and the oxidation of glucose in neutral media, and the reaction pathway of glucose oxidation was changed from an intermediate process based on the electrosorption of glucose to a direct oxidation process. From chronoamperometric results, it could be obtained that this prepared biosensor had wide linear ranges and very low detection limits (DLs) for H(2)O(2) (0.025-94.3 μM; DL = 0.006 μM) and glucose (0.0028-8.0 mM; DL = 0.8 μM), which were much better than previous results.

Lead Underpotential Deposition on Pt-submonolayer Modified Au(111)

Lead underpotential deposition on Au(111) surface modified with submonolayer of Pt is studied using cyclic voltammetry and in situ scanning tunneling microscopy methods. The two-dimensional Pt submonolayers (nanoclusters) on Au(111) were obtained by spontaneous Pt deposition on Au(111) from × 103 M {PtCl6}2− + 0.1 M HClO4 solution. The in situ scanning tunneling microscopy data were analyzed using statistical image processing algorithm which enabled quantification of the morphology change on Pt-modified Au(111) surface as a function of applied underpotential. The results suggest that Pb underpotential deposition starts on Au steps and other surface defects, similar to Pb underpotential deposition on Au(111). The further process proceeds by Pb monolayer nucleation and growth on Au terraces into a complete layer. In parallel, the Pb monolayer starts to nucleate on top of the Pt nanoclusters. The final stage of the Pb underpotential deposition is formation of the compact Pb nanoclusters/layer on top of the pre-existing Pt nanoclusters. The scanning tunneling microscopy data suggests that morphology of underpotentially deposited Pb monolayer on Pt-modified Au(111) is similar to the starting surface in terms of the areal density of nanoclusters, their size and shape. The morphological changes of the Pt modified Au(111) surface during Pb underpotential deposition are correlated with cyclic voltammetry results.

All electrochemical fabrication of a platinized nanoporous Au thin-film catalyst

In an effort to decrease the high cost associated with the design, testing, and production of electrocatalysts, a completely electrochemical scheme has been developed to deposit and platinize a nanoporous Au (NPG) based catalyst for formic acid oxidation. The proposed route enables synthesis of an alternative to the most established, nanoparticles based catalysts and addresses issues of the latter associated with either contamination inherent from the synthetic route or poor adhesion to the supporting electrode. The synthetic protocol includes as a first step, electrochemical codeposition of a Au((1-x))Ag(x) alloy in a thiosulfate based electrolyte followed by selective electrochemical dissolution (dealloying) of Ag as the less noble metal, that generates an ultrathin and preferably continuous porous structure featuring thickness of less than 20 nm. NPG is then functionalized with Pt (no thicker than 1 nm) by surface limited redox replacement (SLRR) of underpotentially deposited Pb layer to form Pt-NPG. SLRR ensures complete coverage of the surface with Pt, believed to spread evenly over the NPG matrix. Testing of the catalyst at a proof-of-concept level demonstrates its high catalytic activity toward formic acid oxidation. Current densities of 40-50 mA cm(-2) and mass activities of 1-3 A.mg(-1) (of combined Pt-Au catalyst) have been observed and the Pt-NPG thin films have lasted over 2600 cycles in standard formic acid oxidation testing.