Mesoporous alumina films: effect of oligomer formation toward mesostructural ordering

The rational synthesis of aerosol-assisted alumina powders having uniform mesopores and highly accessible surfaces

Several important factors to fabricate high-quality aerosol-assisted mesoporous alumina powders are summarized by considering rational and reliable synthetic routes.

Slowing the Kinetics of Alumina Sol-Gel Chemistry for Controlled Catalyst Overcoating and Improved Catalyst Stability and Selectivity

Catalyst overcoating is an emerging approach to engineer surface functionalities on supported metal catalyst and improve catalyst selectivity and durability. Alumina deposition on high surface area material by sol-gel chemistry is traditionally difficult to control due to the fast hydrolysis kinetics of aluminum-alkoxide precursors. Here, sol-gel chemistry methods are adapted to slow down these kinetics and deposit nanometer-scale alumina overcoats. The alumina overcoats are comparable in conformality and thickness control to overcoats prepared by atomic layer deposition even on high surface area substrates. The strategy relies on regulating the hydrolysis/condensation kinetics of Al(^s BuO)₃ by either adding a chelating agent or using nonhydrolytic sol-gel chemistry. These two approaches produce overcoats with similar chemical properties but distinct physical textures. With chelation chemistry, a mild method compatible with supported base metal catalysts, a conformal yet porous overcoat leads to a highly sintering-resistant Cu catalyst for liquid-phase furfural hydrogenation. With the nonhydrolytic sol-gel route, a denser Al₂ O₃ overcoat can be deposited to create a high density of Lewis acid-metal interface sites over Pt on mesoporous silica. The resulting material has a substantially increased hydrodeoxygenation activity for the conversion of lignin-derived 4-propylguaiacol into propylcyclohexane with up to 87% selectivity.

Electrospun ZrO2 nanofibers: precursor controlled mesopore ordering and evolution of garland-like nanocrystal arrays

We observed that the hydrolysis-condensation reaction of precursors makes a significant difference in constructing ordered mesopores in electrospun ZrO2 nanofibers. Transmission-SAXS studies confirm the generation of uniform clusters of size ∼1.44 nm in the ZrOCl2·8H2O (inorganic salt) derived sol due to its relatively slow hydrolysis-condensation process. These initial -Zr-O-Zr- clusters acted as building blocks to form uniform 3D ordered cubic (Pm3[combining macron]m) mesopores in the presence of Pluronic F127 surfactant. In contrast, the commonly used Zr-alkoxide (zirconium n-propoxide) precursor, which is highly hydrolysable even after the use of a controlling agent, generates larger clusters with broad size distributions due to the uncontrolled hydrolysis-condensation of alkoxy groups. Accordingly, in the presence of F127, the alkoxide derived sol yielded disordered mesopores in the resultant fibers. XRD under dynamic heating conditions (up to 900 °C) and the corresponding TEM studies of the ZrOCl2·8H2O derived nanofibers confirmed the retention of mesopores even in the extremely thin nanofibers (diameter ∼15-25 nm) after the amorphous to crystal phase transformation (cubic/tetragonal). An interesting morphological transformation has been observed in the nanofibers at 900 °C where the fibers have been uniformly segmented by distinct single nanocrystals (width ∼15-65 nm) with mesopores. Further heat-treatment at 1100 °C made these segmented nanofibers nonporous, and a garland-like appearance with monoclinic nanocrystal arrays was formed.

Atomically precise and monolayer protected iridium clusters in solution

The first atomically precise and monolayer protected iridium cluster in solution, Ir₉(PET)₆ (PET – 2-phenyethanethiol) was synthesized via a solid state method.