Composition Effect on Interplay between Phase Separation and Dewetting in PMMA/SAN Blend Ultrathin Films

Fabrication of PCDTBT Conductive Network via Phase Separation

Poly[N-9'-hepta-decanyl-2,7-carbazole-alt-5-5-(4',7'-di-2-thienyl-2',1',3'-benzothiadiazole)] (PCDTBT) is a stable semiconducting polymer with high rigidity in its molecular chains, which makes it difficult to organize into an ordered structure and affects the device performance. Here, a PCDTBT network consisting of aggregates and nanofibers in thin films was fabricated through the phase separation of mixed PCDTBT and polyethylene glycol (PEG). Using atomic force microscopy (AFM), the effect of the blending conditions (weight ratio, solution concentration, and molecular weight) and processing conditions (substrate temperature and solvent) on the resulting phase-separated morphologies of the blend films after a selective washing procedure was studied. It was found that the phase-separated structure's transition from an island to a continuous structure occurred when the weight ratio of PCDTBT/PEG changed from 2:8 to 7:3. Increasing the solution concentration from 0.1 to 3.0 wt% led to an increase in both the height of the PCDTBT aggregate and the width of the nanofiber. When the molecular weight of the PEG was increased, the film exhibited a larger PCDTBT aggregate size. Meanwhile, denser nanofibers were found in films prepared using PCDTBT with higher molecular weight. Furthermore, the electrical characteristics of the PCDTBT network were measured using conductive AFM. Our findings suggest that phase separation plays an important role in improving the molecular chain diffusion rate and fabricating the PCDTBT network.

From spherical compartments to polymer films: exploiting vesicle fusion to generate solid supported thin polymer membranes

Solid supported polymer membranes as scaffold for the insertion of functional biomolecules provide the basis for mimicking natural membranes. They also provide the means for unraveling biomolecule-membrane interactions and engineering platforms for biosensing. Vesicle fusion is an established procedure to obtain solid supported lipid bilayers but the more robust polymer vesicles tend to resist fusion and planar membranes rarely form. Here, we build on vesicle fusion to develop a refined and efficient way to produce solid supported membranes based on poly(dimethylsiloxane)-poly(2-methyl-2-oxazoline) (PMOXA-b-PDMS-b-PMOXA) amphiphilic triblock copolymers. We first create thiol-bearing polymer vesicles (polymersomes) and anchor them on a gold substrate. An osmotic shock then provokes polymersome rupture and drives planar film formation. Prerequisite for a uniform amphiphilic planar membrane is the proper combination of immobilized polymersomes and osmotic shock conditions. Thus, we explored the impact of the hydrophobic PDMS block length of the polymersome on the formation and the characteristics of the resulting solid supported polymer assemblies by quarz crystal microbalance with dissipation monitoring (QCM-D), atomic force microscopy (AFM) and spectroscopic ellipsometry (SE). When the PDMS block is short enough, attached polymersomes restructure in response to osmotic shock, resulting in a uniform planar membrane. Our approach to rapidly form planar polymer membranes by vesicle fusion brings many advantages to the development of synthetic planar membranes for bio-sensing and biotechnological applications.

Segmental Dynamics and Cooperativity Length of PMMA/SAN Miscible Blend Intercalated in Organically Modified Nanoclay

The effect of nanoconfinement on the segmental dynamics of a poly(methyl methacrylate) (PMMA)/poly(styrene- ran-acrylonitrile) (SAN) miscible blend, intercalated into the interlayer spacing of the organically modified nanoclay (OMNC), was investigated using dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) methods. We reported an unusual phenomenon in which the weak interfacial interactions between the polymer chains and OMNCs was responsible for increase in segmental mobility at the glass-transition temperature ( T_g). Remarkably, we found a positive correlation between dynamic fragility and thermodynamic fragility, in which both fragilities decreased under nanoconfinement. The cooperative length of segmental motions, or length of cooperatively rearranging regions, ξ_CRR, decreased from 2.64 nm for the PMMA/SAN blend to 1.86 nm for the PMMA/SAN/OMNC nanocomposite. The segmental mobility of the PMMA/SAN/OMNC model was also studied using the molecular dynamics simulations. The simulation results showed the increased segmental mobility of the PMMA/SAN chains in the presence of OMNCs, which is in agreement with the DMA and DSC results.

Phase miscibility and dynamic heterogeneity in PMMA/SAN blends through solvent free reactive grafting of SAN on graphene oxide

The spatial distribution of nanoparticles in a particular host polymer matrix can be improved by using brush coated nanoparticles. In this work we have grafted styrene-acrylonitrile (SAN) onto the surface of graphene oxide (GO) and investigated as to how the demixing temperature, morphology and volume cooperativity of PMMA/SAN blends are influenced. Grafting of polymer chains on the surface of nanoparticles usually involves the use of large amounts of solvents, many which are detrimental to the environment besides involving cumbersome processes. SAN-g-GO was prepared by a robust solvent-free strategy wherein the cyano group in SAN was replaced by oxazoline groups during melt mixing in the presence of zinc acetate and ethanol amine. These newly created oxazoline groups reacted with the COOH group of GO under melt extrusion resulting in grafting of SAN on the surface of GO sheets. The effect of SAN-g-GO nanoparticles on the demixing, local segmental motions and morphology evolution for different annealing times was carefully investigated in a classical LCST system, PMMA/SAN blend, using melt rheology, modulated DSC and AFM, respectively. The changes in viscoelastic behavior in the vicinity of demixing are investigated systematically for the control, and blends with GO and SAN-g-GO. Various models were used to gain insight into the spinodal decomposition temperatures of the blends. Interestingly, the demixing temperature determined rheologically and the spinodal decomposition temperature increased significantly in the presence of polymer grafted nanoparticles in comparison to the control and blends with GO. The evolution of the morphology, interfacial driven coarsening as a function of temperature and the localization of nanoparticles were assessed using atomic force microscopy. The cooperatively re-arranging regions estimated from calorimetric measurements begin to suggest enhanced dynamic heterogeneity in the presence of GO and SAN-g-GO in the blends. Taken together, our study reveals that the solvent-free approach of grafting SAN onto GO delays demixing, suppresses coalescence and alters cooperative relaxation in PMMA/SAN blends.

Sequence control of phase separation and dewetting in PS/PVME blend thin films by changing molecular weight of PS

The morphology evolution mechanism of polystyrene (PS)/poly (vinyl methyl ether) (PVME) blend thin films with different PS molecular weights (M_w) was studied. It was found that the morphology evolution was closely related to the molecular weight asymmetry between PS and PVME. In the film where M_w(PS) ≈ M_w(PVME), dewetting happened at the interface between the bottom layer and substrate after SD phase separation. While in the film where M_w(PS) >> M_w(PVME), dewetting happened at the interface between the middle PS/PVME blend layer and bottom PVME layer near the substrate prior to phase separation. The different sequences of phase separation and dewetting and different interface for dewetting occurrence were studied by regarding the competitive effects of viscoelasticity contrast between polymer components and preferential wetting between PVME and the substrate. The viscoelastic nature of the PS component played a crucial role in the sequence of phase separation and dewetting.

Suppression of wetting-induced percolation-to-droplet transition in near-critical polymer blend films by nanoparticles

A new kind of percolation-to-droplet transition (PDT) caused by selective wetting was identified in near-critical polymer blend films. Nanoscale particles proved to possess superior ability in suppressing this morphological transition.

Influence of physical ageing on rim instability during solvent-induced dewetting of a thin polymer film

Combining experiments with molecular dynamic simulation to examine the influence of physical ageing on rim instability during solvent-induced dewetting.

Composition fluctuation intensity effect on the stability of polymer films

The composition fluctuation intensity dependence of the stability of a polymer film with a tiny amount of miscible component.

Achieving grazing-incidence ultra-small-angle X-ray scattering in a laboratory setup

A grazing-incidence sample stage was designed for realizing grazing-incidence scattering measurements, especially in the ultra-small-angle regime, in a modified Xenocs Xeuss system in the laboratory. The designed sample stage, which is composed of four separate motorized positioning stages, allows the sample to be moved along four different directions to locate it in the proper position for scattering measurement. In an effort to realize grazing-incidence ultra-small-angle scattering (GIUSAXS) measurements, both the separation of the collimation slit systems and the sample-to-detector distance have been lengthened. At a separation of the collimation slit systems of 2400 mm and a sample-to-detector distance of 6558 mm, the effective smallest scattering vector magnitudeqminreaches 0.01 nm−1. A colloidal crystalline thin film obtained from drying a polystyrene latex dispersion on silicon substrate was measured in the setup in GIUSAXS mode at different beam sizes. The resultant GIUSAXS patterns at smaller beam sizes reveal fine crystalline structures in the film.

Effect of film thickness on morphological evolution in dewetting and crystallization of polystyrene/poly(ε-caprolactone) blend films

In this Article, the morphological evolution in the blend thin film of polystyrene (PS)/poly(ε-caprolactone) (PCL) was investigated via mainly AFM. It was found that an enriched two-layer structure with PS at the upper layer and PCL at the bottom layer was formed during spinning coating. By changing the solution concentration, different kinds of crystal morphologies, such as finger-like, dendritic, and spherulitic-like, could be obtained at the bottom PCL layer. These different initial states led to the morphological evolution processes to be quite different from each other, so the phase separation, dewetting, and crystalline morphology of PS/PCL blend films as a function of time were studied. It was interesting to find that the morphological evolution of PS at the upper layer was largely dependent on the film thickness. For the ultrathin (15 nm) blend film, a liquid-solid/liquid-liquid dewetting-wetting process was observed, forming ribbons that rupture into discrete circular PS islands on voronoi finger-like PCL crystal. For the thick (30 nm) blend film, the liquid-liquid dewetting of the upper PS layer from the underlying adsorbed PCL layer was found, forming interconnected rim structures that rupture into discrete circular PS islands embedded in the single lamellar PCL dendritic crystal due to Rayleigh instability. For the thicker (60 nm) blend film, a two-step liquid-liquid dewetting process with regular holes decorated with dendritic PCL crystal at early annealing stage and small holes decorated with spherulite-like PCL crystal among the early dewetting holes at later annealing stage was observed. The mechanism of this unusual morphological evolution process was discussed on the basis of the entropy effect and annealing-induced phase separation.