Curvature Modification of Block Copolymer Microdomains Using Blends of Block Copolymers with Hydrogen Bonding Interactions

Predicting compatibilized polymer blend toughness

Polymer blends can yield superior materials by merging the unique properties of their components. However, these mixtures often phase separate, leading to brittleness. While compatibilizers can toughen these blends, their vast design space makes optimization difficult. Here, we develop a model to predict the toughness of compatibilized glassy polymer mixtures. This theory reveals that compatibilizers increase blend toughness by creating molecular bridges that stitch the interface together. We validate this theory by directly comparing its predictions to extensive molecular dynamics simulations in which we vary polymer incompatibility, chain stiffness, compatibilizer areal density, and blockiness of copolymer compatibilizers. We then parameterize the model using self-consistent field theory and confirm its ability to make predictions for practical applications through comparison with simulations and experiments. These results suggest that the theory can optimize compatibilizer design for industrial glassy polymer blends in silico while providing microscopic insight, allowing for the development of next-generation mixtures.

Compositional asymmetry in a crystalline-amorphous block copolymer influences the phase and crystallization behaviors of its blend with an amorphous block copolymer

This study determined the phase and crystallization behaviors of blends composed of asymmetric polystyrene-block-poly(ethylene oxide) (PS-PEO) and symmetric polystyrene-block-poly(methyl methacrylate) (PS-PMMA). The PS blocks in the various binary block copolymers exhibited nearly identical molecular weights, whereas the molecular weight ratios of PEO and PMMA varied. The compatibility of the PEO and PMMA chains aided the binary block copolymers in co-ordering in a lamellar microdomain morphology, with the PEO and PMMA blocks sharing a common microdomain. Adding short tethered PMMA chains to long tethered PEO chains led to a decrease in the common microdomain spacing and an increase in the grafting density. These behaviors increased PEO chain stretching, causing macrophase separation. The mismatch in PEO and PMMA block lengths divided the common PEO/PMMA microdomain into two sections: the coexisting PEO/PMMA section close to the microdomain interface and the neat PEO section far away from it. The high-glass-transition-temperature PMMA reduced PEO chain mobility, inhibiting PEO crystallization in the coexisting PEO/PMMA section but not in the neat PEO section. When the block length ratio of PEO to PMMA decreased, the neat PEO section narrowed. The increase in the extent of PEO confinement led to a reduction in PEO crystallizability.

Phase Behavior of Binary Blends of Diblock Copolymers: Progress and Opportunities

The phase behavior of binary blends of diblock copolymers has been examined extensively in the past decades. Experimental and theoretical studies have demonstrated that mixing two different block copolymers provides an efficient and versatile route to regulate their self-assembled morphologies. A good understanding of the principles governing the self-assembly of block copolymer blends has been obtained from the study of A1B1/A2B2 diblock copolymer blends. The second (A2B2) diblocks could act synergistically as fillers and cosurfactants to regulate the domain size and interfacial properties, resulting in the formation of ordered phases not found in the parent (A1B1 or A2B2) diblock copolymer melts. The study of A1B1/A2B2 block copolymer blends further provides a solid foundation for future research on more complex block copolymer blends.

Tetragonally Packed Inverted Cylindrical Microdomains from Binary Block Copolymer Blends with Enhanced Hydrogen Bonding

Hexagonally packed (HEX) cylindrical microdomains can be obtained through the self-assembly of block copolymers (BCPs) with a moderately asymmetric volume fraction of one block (f), resulting in the formation of minor cylinders. However, for next-generation lithography and high-density memory devices, it is desirable to obtain densely and tetragonally packed inverted cylindrical microdomains, which are composed of the major block in the minor matrix. The inverted cylinders differ from conventional HEX cylinders, which consist of the minor block in the matrix of the major block. In this study, we achieved this objective by utilizing a binary blend of a polystyrene-b-poly(4-vinylpyridine) copolymer (S4VP) and polystyrene-b-poly(4-hydroxystyrene) copolymer (SHS), where the P4VP block exhibited a strong hydrogen bonding interaction with the PHS block. By carefully controlling the molecular weight ratio of S4VP and SHS as well as the blend composition, we successfully observed tetragonally packed inverted PS cylinders with a square cross-section at a volume fraction of PS of 0.69.

Tetragonal phase of cylinders self-assembled from binary blends of AB diblock and (A'B)n star copolymers

The phase behavior of binary blends composed of AB diblock and (A'B)_n star copolymers is studied using the polymeric self-consistent field theory, focusing on the formation and stability of the stable tetragonal phase of cylinders. In general, cylindrical domains self-assembled from AB-type block copolymers are packed into a hexagonal array, although a tetragonal array of cylinders could be more favourable for lithography applications in microelectronics. The polymer blends are designed such that there is an attractive interaction between the A and A' blocks, which increases the compatibility between the two copolymers and thus suppresses the macroscopic phase separation of the blends. With an appropriate choice of system parameters, a considerable stability window for the targeted tetragonal phase is identified in the blends. Importantly, the transition mechanism between the hexagonal and tetragonal phases is elucidated by examining the distribution of the two types of copolymers in the unit cell of the structure. The results reveal that the short (A'B)_n star copolymers are preferentially located in the bonding area connecting two neighboring domains in order to reduce extra stretching, whereas the long AB diblock copolymers are extended to further space of the unit cell.

Hydrogen bonding strength effect on self-assembly supramolecular structures of diblock copolymer/homopolymer blends

The steric hindrance effect on the hydrogen bonding strength and self-assembly supramolecular structures of the PS-b-PVPh diblock copolymer when blended with P4VP and P2VP homopolymers was investigated.

Regulating block copolymer phases via selective homopolymers

The phase behavior of strongly segregated AB diblock copolymer and selective C homopolymer blends is examined theoretically using a combination of strong stretching theory (SST) and self-consistent field theory (SCFT). The C-homopolymer is immiscible with the B-blocks but strongly attractive with the A-blocks. The effect of homopolymer content on the order-order phase transitions is analyzed. It is observed that, for AB diblock copolymers with majority A-blocks, the addition of the C-homopolymers results in lamellar to cylindrical to spherical phase transitions because of the A/C complexation. For diblock copolymers with minor A-blocks, adding C-homopolymers leads to transitions from spherical or cylindrical morphology with A-rich core to lamellae to inverted cylindrical and spherical morphologies with B-rich core. The results from analytical SST and numerical SCFT are in good agreement within most regions of the phase diagram. But the deviation becomes more obvious when the composition of A-blocks is too small and the content of added C-homopolymers is large enough, where the SCFT predicts a narrow co-existence region between different ordered phases. Furthermore, it is found that the phase behavior of the system is insensitive to the molecular weight of C-homopolymer.

Functional groups on POSS nanoparticles influence the self-assembled structures of diblock copolymer composites

The influence of the functional groups presented by polyhedral oligomeric silsesquioxane (POSS) nanoparticles (NPs) on the self-assembled structures formed by diblock copolymer composites were detail discussed.