Core−Sheath Nanofibers from Combined Atom Transfer Radical Polymerization and Electrospinning

Chemically Stable Styrenic Electrospun Membranes with Tailorable Surface Chemistry

Membranes with tailorable surface chemistry have applications in a wide range of industries. Synthesizing membranes from poly(chloromethyl styrene) directly incorporates an alkyl halide surface-bound initiator which can be used to install functional groups via SN2 chemistry or graft polymerization techniques. In this work, poly(chloromethyl styrene) membranes were synthesized through electrospinning. After fabrication, membranes were crosslinked with a diamine, and the chemical resistance of the membranes was evaluated by exposure to 10 M nitric acid, ethanol, or tetrahydrofuran for 24 h. The resulting membranes had diameters on the order of 2-5 microns, porosities of >80%, and permeance on the order of 10,000 L/m2/h/bar. Crosslinking the membranes generally increased the chemical stability. The degree of crosslinking was approximated using elemental analysis for nitrogen and ranged from 0.5 to 0.9 N%. The poly(chloromethyl styrene) membrane with the highest degree of crosslinking did not dissolve in THF after 24 h and retained its high permeance after solvent exposure. The presented chemically resistant membranes can serve as a platform technology due to their versatile surface chemistry and can be used in membrane manufacturing techniques that require the membrane to be contacted with organic solvents or monomers. They can also serve as a platform for separations that are performed in strong acids.

Hydrophilic Surface Functionalization of Electrospun Nanofibrous Scaffolds in Tissue Engineering

Electrospun polymer nanofibers have received much attention in tissue engineering due to their valuable properties such as biocompatibility, biodegradation ability, appropriate mechanical properties, and, most importantly, fibrous structure, which resembles the morphology of extracellular matrix (ECM) proteins. However, they are usually hydrophobic and suffer from a lack of bioactive molecules, which provide good cell adhesion to the scaffold surface. Post-electrospinning surface functionalization allows overcoming these limitations through polar groups covalent incorporation to the fibers surface, with subsequent functionalization with biologically active molecules or direct deposition of the biomolecule solution. Hydrophilic surface functionalization methods are classified into chemical approaches, including wet chemical functionalization and covalent grafting, a physiochemical approach with the use of a plasma treatment, and a physical approach that might be divided into physical adsorption and layer-by-layer assembly. This review discusses the state-of-the-art of hydrophilic surface functionalization strategies of electrospun nanofibers for tissue engineering applications. We highlighted the major advantages and drawbacks of each method, at the same time, pointing out future perspectives and solutions in the hydrophilic functionalization strategies.

Surface-Initiated Controlled Radical Polymerization: State-of-the-Art, Opportunities, and Challenges in Surface and Interface Engineering with Polymer Brushes

The generation of polymer brushes by surface-initiated controlled radical polymerization (SI-CRP) techniques has become a powerful approach to tailor the chemical and physical properties of interfaces and has given rise to great advances in surface and interface engineering. Polymer brushes are defined as thin polymer films in which the individual polymer chains are tethered by one chain end to a solid interface. Significant advances have been made over the past years in the field of polymer brushes. This includes novel developments in SI-CRP, as well as the emergence of novel applications such as catalysis, electronics, nanomaterial synthesis and biosensing. Additionally, polymer brushes prepared via SI-CRP have been utilized to modify the surface of novel substrates such as natural fibers, polymer nanofibers, mesoporous materials, graphene, viruses and protein nanoparticles. The last years have also seen exciting advances in the chemical and physical characterization of polymer brushes, as well as an ever increasing set of computational and simulation tools that allow understanding and predictions of these surface-grafted polymer architectures. The aim of this contribution is to provide a comprehensive review that critically assesses recent advances in the field and highlights the opportunities and challenges for future work.

Controlling integrin-based adhesion to a degradable electrospun fibre scaffold via SI-ATRP

While polycaprolactone (PCL) and similar polyesters are commonly used as degradable scaffold materials in tissue engineering and related applications, non-specific adsorption of environmental proteins typically precludes any control over the signalling pathways that are activated during cell adhesion to these materials. Here we describe the preparation of PCL-based fibres that facilitate cell adhesion through well-defined pathways while preventing adhesion via adsorbed proteins. Surface-initiated atom transfer radical polymerisation (SI-ATRP) was used to graft a protein-resistant polymer brush coating from the surface of fibres, which had been electrospun from a brominated PCL macroinitiator. This coating also provided alkyne functional groups for the attachment of specific signalling molecules via the copper-mediated azide-alkyne click reaction; in this case, a cyclic RGD peptide with high affinity for α_vβ₃ integrins. Mesenchymal stem cells were shown to attach to the fibres via the peptide, but did not attach in its absence, nor when blocked with soluble peptide, demonstrating the effective control of cell adhesion pathways.

Modular and Versatile Spatial Functionalization of Tissue Engineering Scaffolds through Fiber-Initiated Controlled Radical Polymerization

Native tissues are typically heterogeneous and hierarchically organized, and generating scaffolds that can mimic these properties is critical for tissue engineering applications. By uniquely combining controlled radical polymerization (CRP), end-functionalization of polymers, and advanced electrospinning techniques, a modular and versatile approach is introduced to generate scaffolds with spatially organized functionality. Poly-ε-caprolactone is end functionalized with either a polymerization-initiating group or a cell-binding peptide motif cyclic Arg-Gly-Asp-Ser (cRGDS), and are each sequentially electrospun to produce zonally discrete bilayers within a continuous fiber scaffold. The polymerization-initiating group is then used to graft an antifouling polymer bottlebrush based on poly(ethylene glycol) from the fiber surface using CRP exclusively within one bilayer of the scaffold. The ability to include additional multifunctionality during CRP is showcased by integrating a biotinylated monomer unit into the polymerization step allowing postmodification of the scaffold with streptavidin-coupled moieties. These combined processing techniques result in an effective bilayered and dual-functionality scaffold with a cell-adhesive surface and an opposing antifouling non-cell-adhesive surface in zonally specific regions across the thickness of the scaffold, demonstrated through fluorescent labelling and cell adhesion studies. This modular and versatile approach combines strategies to produce scaffolds with tailorable properties for many applications in tissue engineering and regenerative medicine.

Hydrogel Nanofilaments via Core-Shell Electrospinning

Recent biomedical hydrogels applications require the development of nanostructures with controlled diameter and adjustable mechanical properties. Here we present a technique for the production of flexible nanofilaments to be used as drug carriers or in microfluidics, with deformability and elasticity resembling those of long DNA chains. The fabrication method is based on the core-shell electrospinning technique with core solution polymerisation post electrospinning. Produced from the nanofibers highly deformable hydrogel nanofilaments are characterised by their Brownian motion and bending dynamics. The evaluated mechanical properties are compared with AFM nanoindentation tests.

Controlled synthesis of amphiphilic graft copolymer for superhydrophobic electrospun fibres with effective surface fluorine enrichment: the role of electric field and solvent

Ultra-high surface fluorine enriched superhydrophobic fibrous films have been realized by electrospinning amphiphilic graft PMMA-r-PHPA-g-PDFMA, which is ascribed to the electric field and solvent.

Nanofibers with very fine core-shell morphology from anisotropic micelle of amphiphilic crystalline-coil block copolymer

A novel and facile strategy, combining anisotropic micellization of amphiphilic crystalline-coil copolymer in water and reassembly during single spinneret electrospinning, was developed for preparing nanofibers with very fine core-shell structure. Polyvinyl alcohol (PVA) and polyethylene glycol-block-poly(p-dioxanone) (PEG-b-PPDO) were used as the shell and the crystallizable core layer, respectively. The core-shell structure could be controllably produced by altering concentration of PEG-b-PPDO, and the chain length of the PPDO block. The morphology of the nanofibers was investigated by Transmission Electron Microscope (TEM) and Scanning Electron Microscope (SEM). X-ray rocking curve measurements were performed to investigate the degree of ordered alignment of the PPDO crystalline lamellae in the nanofiber. The results suggested that the morphology of nanoparticles in spinning solution plays very important role in determining the phase separation of nanofibers. The amphiphilic PEG-b-PPDO copolymer self-assembled into star anise nanoaggregates in water solution induced by the crystallization of PPDO blocks. When incorporated with PVA, the interaction between PVA and PEG-b-PPDO caused a morphological transition of the nanoaggregates from star anise to small flake. For flake-like particles, their flat surface is in favor of compact stacking of PPDO crystalline lamellae and interfusion of amorphous PPDO in the core of nanofibers, leading to a relatively ordered alignment of PPDO crystalline lamellae and well-defined core-shell phase separation. However, for star anise-like nanoaggregates, their multibranched morphology may inevitably prohibit the compact interfusion of PPDO phase, resulting in a random microphase separation.

Electrospun azido-PCL nanofibers for enhanced surface functionalization by click chemistry

This paper reports highly surface functionalized and "clickable" α,ω-azido-poly(ε-caprolactone) fibers (f-PCL-N(3)), obtained by classical electrospinning setup. Azide-functionalized PCL was obtained from a commercially available α,ω-poly(ε-caprolactone)-diol, PCL(2), and electrospun with a nonderivative high-molecular-weight PCL. Successful chemical modifications of PCL(2) were confirmed by NMR, FTIR and MALDI-TOF mass spectroscopy. The high content of surface azides, as a response to the high electric field applied, was characterized using a colorimetric assay. In addition, azide reduction to amines revealed a nondestructive route for highly amine-functionalized fibers. Fluorescence labeling of f-PCL-N(3) fibers with FITC-alkyne fluorophore proved that the azide groups are mainly surface-localized as well as highly available for click-chemistry coupling.

A novel shortened electrospun nanofiber modified with a 'concentrated' polymer brush

We report the fabrication of shortened electrospun polymer fibers with a well-defined concentrated polymer brush. We first prepared electrospun nanofibers from a random copolymer of styrene and 4-vinylbenzyl 2-bromopropionate, with number-average molecular weight M_n=105 200 and weight-average molecular weight M_w=296 700 (M_w/M_n=2.82). The fibers had a diameter of 593±74 nm and contained initiating sites for surface-initiated atom transfer radical polymerization (SI-ATRP). Then, SI-ATRP of hydrophilic styrene sodium sulfonate (SSNa) was carried out in the presence of a free initiator and the hydrophobic fibers. Gel permeation chromatography confirmed that M_n and M_w/M_n values were almost the same for free polymers and graft polymers. M_n agreed well with the theoretical prediction, and M_w/M_n was relatively low (<1.3) in all the examined cases, indicating that this polymerization proceeded in a living manner. Using the values of the graft amount measured by Fourier transform infrared spectroscopy, the surface area, and M_n, we calculated the graft density σ as 0.22 chains nm^-2. This value was nearly equal to the density obtained on silicon wafers (σ=0.24 chains nm^-2), which is categorized into the concentrated brush regime. Finally, we mechanically cut the fibers with a concentrated poly(SSNa) brush by a homogenizer. With increasing cutting time, the fiber length became shorter and more homogenous (11±17 μm after 3 h). The shortened fibers exhibited excellent water dispersibility owing to the hydrophilic poly(SSNa) brush layer.

Preparation and applications of functional nanofibers based on the combination of electrospinning, controlled radical polymerization and 'Click Chemistry'

This feature article provides an overview of the preparation of functional nanofibers by combined electrospinning, controlled radical polymerization and 'Click Chemistry'. A combination of the powerful capability of controlled radical polymerization and 'Click Chemistry' for the synthesis of functional macromolecules and on surface modification as well as their wide applicability to electrospinning materials, functional nanofibers with a crosslinked structure, core-shell structures, and switchable surface properties etc. were prepared. In addition, the applications of the functional nanofibers in antibacterial fields and controlled release are also explored.

Grafting poly(methyl methacrylate) onto polyimide nanofibers via "click" reaction

Surface modification of azide-decorated polyimide (PI) nanofibers with well-defined alkyne-terminated poly(methyl methacrylate) (PMMA) was accomplished via the combination of atom transfer radical polymerization (ATRP) and "click" chemistry. In this work, PI nanofibers were prepared via electrospun polyamic acid (PAA), followed by thermal imidization. Grafting of PMMA onto PI nanofibers was accomplished in three steps: (1) choloromethylation and azidization of PI nanofibers; (2) preparation of alkyne-terminated PMMA by ATRP of methyl methacrylate in toluene using propargyl 2-bromopropionate as initiator; (3) click coupling between the azidized PI nanofibers and the alkyne-terminated PMMA under the catalysis of Cu(I)Br/N,N,N',N''-pentamethyldiethylenetriamine (PMDETA). Gel permeation chromatography (GPC), (1)H NMR, and Fourier transform infrared (FT-IR) all confirmed the structure of alkyne-terminated poly(methyl methacrylate). The modified surface was characterized by X-ray photoelectron spectroscopy (XPS) after each modification stage. XPS and scanning electron microscope (SEM) were utilized to confirm PMMA-functionalized PI nanofibers, showing polymer coatings present on the surface of PI nanofibers. PI-g-PMMA nanofibers exhibited a more significant reinforcing effect compared to that with ungrafted PI nanofibers.