Toward lithium ion batteries with enhanced thermal conductivity

Highly Thermally Conductive Flexible Biomimetic APTES-BNNS/BC Nanocomposite Paper by Sol-Gel-Film Technology

Owing to the evolution of 5G technology, new energy vehicles, flexible electronics, miniaturization and integration of microelectronic devices, high-frequency and high-power devices, and thermal management of materials must consider additional limitations such as electrical insulation, excellent transverse heat transfer, flexibility, and weight. Boron nitride nanosheets (BNNSs) are ideal insulating materials with high thermal conductivity. However, the problem of the 3D thermal conductivity pathway and toughness strength of nanocomposite paper loaded with inorganic thermal conductivity fillers remains a huge challenge. In this study, we propose a new method for preparing ultrathin, large, and uniformly thick BNNS for quantitative production. Bulk hexagonal boron nitride (hBN) layers were exfoliated using a simple and low-cost hydrothermal reaction, and large-scale fewer-layered BNNSs were efficiently prepared by ball milling with a high yield (up to 80%). Based on the aforementioned step, a flexible insulating composite film with high thermal conductivity and a natural "brick-mud" shell structure was constructed via the sol-gel-film conversion method. After prestretching and hot-pressing treatment, the hydrogels became denser, and the modified BNNS formed a three-dimensional (3D) network structure with an ordered orientation and interconnections in the bacterial cellulose (BC) matrix. After 100 folding cycles, the tensile strength of the nanofiber composite film reached 53 MPa, and the strength retention rate exceeded 42%. By optimizing the modified BNNS content, the thermal conductivity reached 24 W/(m·K). This simple approach has wide application potential in the next-generation electronic devices, providing options for designing thermal interface materials with excellent electrical insulation, high thermal stability, and flexibility.

Application-Driven High-Thermal-Conductivity Polymer Nanocomposites

Polymer nanocomposites combine the merits of polymer matrices and the unusual effects of nanoscale reinforcements and have been recognized as important members of the material family. Being a fundamental material property, thermal conductivity directly affects the molding and processing of materials as well as the design and performance of devices and systems. Polymer nanocomposites have been used in numerous industrial fields; thus, high demands are placed on the thermal conductivity feature of polymer nanocomposites. In this Perspective, we first provide roadmaps for the development of polymer nanocomposites with isotropic, in-plane, and through-plane high thermal conductivities, demonstrating the great effect of nanoscale reinforcements on thermal conductivity enhancement of polymer nanocomposites. Then the significance of the thermal conductivity of polymer nanocomposites in different application fields, including wearable electronics, thermal interface materials, battery thermal management, dielectric capacitors, electrical equipment, solar thermal energy storage, biomedical applications, carbon dioxide capture, and radiative cooling, are highlighted. In future research, we should continue to focus on methods that can further improve the thermal conductivity of polymer nanocomposites. On the other hand, we should pay more attention to the synergistic improvement of the thermal conductivity and other properties of polymer nanocomposites. Emerging polymer nanocomposites with high thermal conductivity should be based on application-oriented research.

Bonding Heterogeneity Leads to Hierarchical and Ultralow Lattice Thermal Conductivity in Sodium Metavanadate

Sodium metavanadate (NaVO₃) is a promising low-cost candidate as a cathode material for sodium-ion batteries (SIBs) owing to its high cycle performance. Its thermal transport, although being a central factor limiting its practical applications, remains scarce. Herein, we comprehensively investigate the intrinsic thermal transport properties of the two phases of NaVO₃ using the unified theory. Importantly, we identify a hierarchical thermal transport mechanism in NaVO₃ and the significant contribution of diffusive thermal transport. With the combined two channels, we reveal that NaVO₃ has the anisotropic and ultralow thermal conductivity κ, which is derived from the bonding heterogeneity with the coexistence of strong V-O bonds and weak Na-O bonds, implying the possibility of engineering the κ of SIBs by spatially tuning the sodium concentration distribution. Our work establishes a fundamental understanding of the intrinsic thermal transport of NaVO₃ and provides guidance toward designing tunable thermal conductivity cathode materials for SIBs.

Structural Investigation of Quaternary Layered Oxides upon Na-Ion Deinsertion

Na-ion batteries are emerging alternatives to Li-ion chemistries for large-scale energy storage applications. Quaternary layered oxide Na_0.76Mn_0.5Ni_0.3Fe_0.1Mg_0.1O₂ offers outstanding electrochemical performance in Na-ion batteries compared to pure-phase layered oxides because of the synergistic effect of the P/O-phase mixing. The material is indeed constituted by a mixture of P3, P2, and O3 phases, and a newly identified Na-free phase, i.e., nickel magnesium oxide phase, which improves heat removal and enhances the electrochemical performance. Herein, we structurally investigate, through synchrotron-radiation X-ray diffraction, the modifications occurring after full desodiation, detailing the material structural rearrangement upon Na removal and revealing the effect of two different charging protocols, i.e., constant current (CC) and constant current-constant voltage (CCCV). While the Na-free phase is electrochemically inactive, likely helping in homogenization of the thermal gradient in the electrode during cycling, O-P intergrown phases appear during the extraction of Na ions from interslab layers, and they are dependent on the desodiation level. The application of a constant voltage step at the end of the galvanostatic charge is responsible for a shortening of the interslab distance and a significant volume contraction (-11.9%).

Highly Thermoconductive, Thermostable, and Super-Flexible Film by Engineering 1D Rigid Rod-Like Aramid Nanofiber/2D Boron Nitride Nanosheets

Polymer-based thermal management materials have many irreplaceable advantages not found in metals or ceramics, such as easy processing, low density, and excellent flexibility. However, their limited thermal conductivity and unsatisfactory resistance to elevated temperatures (<200 °C) still prevent effective heat dissipation during applications with high-temperature conditions or powerful operation. Therefore, herein highly thermoconductive and thermostable polymer nanocomposite films prepared by engineering 1D aramid nanofiber (ANF) with worm-like microscopic morphologies into rigid rod-like structures with 2D boron nitride nanosheets (BNNS) are reported. With no coils or entanglements, the rigid polymer chain enables a well-packed crystalline structure resulting in a 20-fold (or greater) increase in axial thermal conductivity. Additionally, strong interfacial interactions between the weaved ANF rod and the stacked BNNS facilitate efficient heat flux through the 1D/2D configuration. Hence, unprecedented in-plane thermal conductivities as high as 46.7 W m^-1 K^-1 can be achieved at only 30 wt% BNNS loading, a value of 137% greater than that of a worm-like ANF/BNNS counterpart. Moreover, the thermally stable nanocomposite films with light weight (28.9 W m^-1 K^-1 /10³ (kg m^-3 )) and high strength (>100 MPa, 450 °C) enable effective thermal management for microelectrodes operating at temperatures beyond 200 °C.

The Impact of Environmental Factors on the Thermal Characteristic of a Lithium–ion Battery

To draw reliable conclusions about the thermal characteristic of or a preferential cooling strategy for a lithium–ion battery, the correct set of thermal input parameters and a detailed battery layout is crucial. In our previous work, an electrochemical model for a commercially-available, 40 Ah prismatic lithium–ion battery was validated under heuristic temperature dependence. In this work the validated electrochemical model is coupled to a spatially resolved, three dimensional (3D), thermal model of the same battery to evaluate the thermal characteristics, i.e., thermal barriers and preferential heat rejection patterns, within common environment layouts. We discuss to which extent the knowledge of the batteries’ interior layout can be constructively used for the design of an exterior battery thermal management. It is found from the study results that: (1) Increasing the current rate without considering an increased heat removal flux at natural convection at higher temperatures will lead to increased model deviations; (2) Centralized fan air-cooling within a climate chamber in a multi cell test arrangement can lead to significantly different thermal characteristics at each battery cell; (3) Increasing the interfacial surface area, at which preferential battery interior and exterior heat rejection match, can significantly lower the temperature rise and inhomogeneity within the electrode stack and increase the batteries’ lifespan.

A stretchable laminated GNRs/BNNSs nanocomposite with high electrical and thermal conductivity

The rapid development of modern electronics has accelerated the demand for stretchable components with high thermal management capability because increasing the power density and miniaturization of electronic devices generate greater heat. However, stretchable electronics with enhanced heat dissipation have been rarely reported. In this study, a stretchable laminated nanocomposite-based conductor with both robust electric conductivity and enhanced thermal management capability was fabricated. With the optimized GNRs and BNNS contents, this conductor exhibited a thermal conductivity enhancement of 266%, leading to a decrease in the working temperature from 57.4 °C to 29.2 °C. Even under 100% strain, the fluctuation of the equilibrium operational temperature was within 10%. Moreover, the conductor showed outstanding electric performance under 200% strain with an R/R₀ value of 1.46. Whether stretched and tested in a Moebius-belt shape or under hard-environmental conditions such as in seawater, crude oil, and even integrated in a wireless charging circuit, the significant reliability of this conductor was recorded. Thus, our results are promising to provide a practical approach for the fabrication of stretchable electronic devices working in high temperature environments associated with extreme thermal stresses and under extreme circumstances such as sea rescue operations and marine oil pollution remediation.

Graphene-Perfluoroalkoxy Nanocomposite with High Through-Plane Thermal Conductivity Fabricated by Hot-Pressing

With the rapid development of electronics and portable devices, polymer nanocomposites with high through-plane thermal conductivity (TC) are urgently needed. In this work, we fabricated graphene nanosheets−perfluoroalkoxy (GNs−PFA) composite sheets with high through-plane TCs via hot-pressing followed by mechanical machining. When the GNs content exceeded 10 wt%, GNs were vertically aligned in the PFA matrix, and the through-plane TCs of nanocomposites were 10–15 times higher than their in-plane TCs. In particular, the composite with 30 wt% GNs exhibited a through-plane TC of 25.57 W/(m·K), which was 9700% higher than that of pure PFA. The composite with 30 wt% GNs was attached to the surface of a high-power light-emitting diode (LED) to assess its heat-dissipation capability. The composite with vertically aligned GNs lowered the LED surface temperature by approximately 16 °C compared with pure PFA. Our facile, low-cost method allows for the large-scale production of GNs–PFA nanocomposites with high through-plane TCs, which can be used in various thermal-management applications.

Thermal transport in monocrystalline and polycrystalline lithium cobalt oxide

Efficient heat dissipation in batteries is important for thermal management against thermal runaway and chemical instability at elevated temperatures. Nevertheless, thermal transport processes in battery materials have not been well understood especially considering their complicated microstructures. In this study, lattice thermal transport in lithium cobalt oxide (LiCoO₂), a popular cathode material for lithium ion batteries, is investigated via molecular dynamics-based approaches and thermal resistance models. A LiCoO₂ single-crystal is shown to have thermal conductivities in the order of 100 W m^-1 K^-1 with strong anisotropy, temperature dependence, and size effects. By comparison, polycrystalline LiCoO₂ is more isotropic with much lower thermal conductivities. This difference is caused by random grain orientations, the thermal resistance of grain boundaries, and size-dependent intra-grain thermal conductivities that are unique to polycrystals. The grain boundary thermal conductance is calculated to be in the range of 7.16-25.21 GW m^-2 K^-1. The size effects of the intra-grain thermal conductivities are described by two empirical equations. Considering all of these effects, two thermal resistance models are developed to predict the thermal conductivity of polycrystalline LiCoO₂. The two models predict a consistent thermal conductivity-grain size relationship that agrees well with molecular dynamics simulation results. The insights revealed by this study may facilitate future efforts on battery materials design for improved thermal management.

Thermal Percolation Threshold and Thermal Properties of Composites with High Loading of Graphene and Boron Nitride Fillers

We investigated thermal properties of the epoxy-based composites with the high loading fraction-up to f ≈ 45 vol %-of the randomly oriented electrically conductive graphene fillers and electrically insulating boron nitride fillers. It was found that both types of the composites revealed a distinctive thermal percolation threshold at the loading fraction f_T > 20 vol %. The graphene loading required for achieving thermal percolation, f_T, was substantially higher than the loading, f_E, for electrical percolation. Graphene fillers outperformed boron nitride fillers in the thermal conductivity enhancement. It was established that thermal transport in composites with high filler loadings, f ≥ f_T, is dominated by heat conduction via the network of percolating fillers. Unexpectedly, we determined that the thermal transport properties of the high loading composites were influenced strongly by the cross-plane thermal conductivity of the quasi-two-dimensional fillers. The obtained results shed light on the debated mechanism of the thermal percolation, and facilitate the development of the next generation of the efficient thermal interface materials for electronic applications.

Thermal management investigation for lithium-ion battery module with different phase change materials

In battery thermal cycle tests PCM 3 prolonged the service life of PCM because the epoxy can effectively prevent leakage of paraffin during phasing change.

Experimental study of a passive thermal management system for three types of battery using copper foam saturated with phase change materials

Copper foam not only improves the stability of the PCM to avoid it flowing while absorbing heat, but also strengthens the capability for heat transfer for batteries.

Facile Method to Fabricate Highly Thermally Conductive Graphite/PP Composite with Network Structures

Thermally conductive polymer composites have aroused significant academic and industrial interest for several decades. Herein, we report a novel fabrication method of graphite/polypropylene (PP) composites with high thermal conductivity in which graphite flakes construct a continuous thermally conductive network. The thermal conductivity coefficient of the graphite/PP composites is markedly improved to be 5.4 W/mK at a graphite loading of 21.2 vol %. Such a great improvement of the thermal conductivity is ascribed to the occurrence of orientations of crystalline graphite flakes with large particles around PP resin particles and the formation of a perfect thermally conductive network. The model of Hashin-Shtrikman (HS) is adopted to interpret the outstanding thermally conductive property of the graphite/PP composites. This work provides a guideline for the easy fabrication of thermally conductive composites with network structures.

Oxidation Induced Doping of Nanoparticles Revealed by in Situ X-ray Absorption Studies

Doping is a well-known approach to modulate the electronic and optical properties of nanoparticles (NPs). However, doping at nanoscale is still very challenging, and the reasons for that are not well understood. We studied the formation and doping process of iron and iron oxide NPs in real time by in situ synchrotron X-ray absorption spectroscopy. Our study revealed that the mass flow of the iron triggered by oxidation is responsible for the internalization of the dopant (molybdenum) adsorbed at the surface of the host iron NPs. The oxidation induced doping allows controlling the doping levels by varying the amount of dopant precursor. Our in situ studies also revealed that the dopant precursor substantially changes the reaction kinetics of formation of iron and iron oxide NPs. Thus, in the presence of dopant precursor we observed significantly faster decomposition rate of iron precursors and substantially higher stability of iron NPs against oxidation. The same doping mechanism and higher stability of host metal NPs against oxidation was observed for cobalt-based systems. Since the internalization of the adsorbed dopant at the surface of the host NPs is driven by the mass transport of the host, this mechanism can be potentially applied to introduce dopants into different oxidized forms of metal and metal alloy NPs providing the extra degree of compositional control in material design.

High through-plane thermal conduction of graphene nanoflake filled polymer composites melt-processed in an L-shape kinked tube

Design of materials to be heat-conductive in a preferred direction is a crucial issue for efficient heat dissipation in systems using stacked devices. Here, we demonstrate a facile route to fabricate polymer composites with directional thermal conduction. Our method is based on control of the orientation of fillers with anisotropic heat conduction. Melt-compression of solution-cast poly(vinylidene fluoride) (PVDF) and graphene nanoflake (GNF) films in an L-shape kinked tube yielded a lightweight polymer composite with the surface normal of GNF preferentially aligned perpendicular to the melt-flow direction, giving rise to a directional thermal conductivity of approximately 10 W/mK at 25 vol % with an anisotropic thermal conduction ratio greater than six. The high directional thermal conduction was attributed to the two-dimensional planar shape of GNFs readily adaptable to the molten polymer flow, compared with highly entangled carbon nanotubes and three-dimensional graphite fillers. Furthermore, our composite with its density of approximately 1.5 g/cm(3) was mechanically stable, and its thermal performance was successfully preserved above 100 °C even after multiple heating and cooling cycles. The results indicate that the methodology using an L-shape kinked tube is a new way to achieve polymer composites with highly anisotropic thermal conduction.

Bioinspired modification of h-BN for high thermal conductive composite films with aligned structure

With the development of microelectronic technology, the demand of insulating electronic encapsulation materials with high thermal conductivity is ever growing and much attractive. Surface modification of chemical inert h-BN is yet a distressing issue which hinders its applications in thermal conductive composites. Here, dopamine chemistry has been used to achieve the facile surface modification of h-BN microplatelets by forming a polydopamine (PDA) shell on its surface. The successful and effective preparation of h-BN@PDA microplatelets has been confirmed by SEM, EDS, TEM, Raman spectroscopy, and TGA investigations. The PDA coating increases the dispersibility of the filler and enhances its interaction with PVA matrix as well. Based on the combination of surface modification and doctor blading, composite films with aligned h-BN@PDA are fabricated. The oriented fillers result in much higher in-plane thermal conductivities than the films with disordered structures produced by casting or using the pristine h-BN. The thermal conductivity is as high as 5.4 W m(-1) K(-1) at 10 vol % h-BN@PDA loading. The procedure is eco-friendly, easy handling, and suitable for the practical application in large scale.