A general process for in situ formation of functional surface layers on ceramics

Recent Progress in Silicon Carbide-Based Membranes for Gas Separation

The scale of research for developing and applying silicon carbide (SiC) membranes for gas separation has rapidly expanded over the last few decades. Given its importance, this review summarizes the progress on SiC membranes for gas separation by focusing on SiC membrane preparation approaches and their application. The precursor-derived ceramic approaches for preparing SiC membranes include chemical vapor deposition (CVD)/chemical vapor infiltration (CVI) deposition and pyrolysis of polymeric precursor. Generally, SiC membranes formed using the CVD/CVI deposition route have dense structures, making such membranes suitable for small-molecule gas separation. On the contrary, pyrolysis of a polymeric precursor is the most common and promising route for preparing SiC membranes, which includes the steps of precursor selection, coating/shaping, curing for cross-linking, and pyrolysis. Among these steps, the precursor, curing method, and pyrolysis temperature significantly impact the final microstructures and separation performance of membranes. Based on our discussion of these influencing factors, there is now a good understanding of the evolution of membrane microstructures and how to control membrane microstructures according to the application purpose. In addition, the thermal stability, oxidation resistance, hydrothermal stability, and chemical resistance of the SiC membranes are described. Due to their robust advantages and high separation performance, SiC membranes are the most promising candidates for high-temperature gas separation. Overall, this review will provide meaningful insight and guidance for developing SiC membranes and achieving excellent gas separation performance.

Kinetic Study and Modeling of the Degradation of Aqueous Ammonium/Ammonia Solutions by Heterogeneous Photocatalysis with TiO2 in a UV-C Pilot Photoreactor

The degradation mechanism of NH4+/NH3 in aqueous solutions by heterogeneous photocatalysis (TiO2/SiO2) and photolysis in UV-C pilot photoreactor has been studied. Under the conditions used, NH4+/NH3 can be decomposed both by photolytically and photocatalytically, without disregarding stripping processes. The greatest degradation is achieved at the highest pH studied (pH 11.0) and at higher lamp irradiation power used (25 W) with degradation performances of 44.1% (photolysis) and 59.7% (photocatalysis). The experimental kinetic data fit well with a two parallel reactions mechanism. A low affinity of ammonia for adsorption and surface reaction on the photocatalytic fiber was observed (coverage not higher than 10%), indicating a low influence of surface phenomena on the reaction rate, the homogeneous phase being predominant over the heterogeneous phase. The proposed reaction mechanism was validated, confirming that it is consistent with the photocatalytic and photolytic formation of nitrogen gas, on the one hand, and the formation of nitrate, on the other hand. At the optimal conditions, the rate constants were k3 = 0.154 h−1 for the disappearance of ammonia and k1 = 3.3 ± 0.2 10−5 h−1 and k2 = 1.54 ± 0.07 10−1 h−1 for the appearance of nitrate and nitrogen gas, respectively.

Study of Influence Factors in the Evaluation of the Performance of a Photocatalytic Fibre Reactor (TiO2/SiO2) for the Removal of Organic Pollutants from Water

The performance of a photocatalytic fibre reactor (UBE Chemical Europe), made of cartridges of fine particles of TiO2 dispersed within silicon fibres and irradiated by ultraviolet light, for the removal of organic pollutants from synthetic waters was evaluated. In the sensitivity analysis carried out, the factors catalytic surface area, fibre state, temperature and initial substrate concentration were studied using 4-chlorophenol as a test compound. The percentage of titanium in the fibre remained practically invariable after a series of experiments and cleaning procedures. Furthermore, the kinetics of removal of pyrene, phenol, 4-chlorophenol and bisphenol A (BPA) from water were evaluated by means of HPLC, UV-absorption and fluorescence techniques. Kinetic operational parameters were determined from a mathematical model proposed by Langmuir–Hinshelwood. Results show that catalytic surface, initial substrate concentration and temperature directly affect the degradation rate of organic compounds, whereas fibre state does not have a significant effect on that. It is proposed that removal of organic compounds from water mainly depends on the adsorption of the specific pollutant on the photocatalytic fibre and on the physical diffusion of the substrate towards the photocatalytic TiO2 active sites on the fibre, with the heterogeneous phase reaction prevailing over the homogeneous phase reaction.

Photocatalytic TiO2-Based Nanostructured Materials for Microbial Inactivation

Pathogenic microorganisms can spread throughout the world population, as the current COVID-19 pandemic has dramatically demonstrated. In this scenario, a protection against pathogens and other microorganisms can come from the use of photoactive materials as antimicrobial agents able to hinder, or at least limit, their spreading by means of photocatalytically assisted processes activated by light—possibly sunlight—promoting the formation of reactive oxygen species (ROS) that can kill microorganisms in different matrices such as water or different surfaces without affecting human health. In this review, we focus the attention on TiO2 nanoparticle-based antimicrobial materials, intending to provide an overview of the most promising synthetic techniques, toward possible large-scale production, critically review the capability of such materials to promote pathogen (i.e., bacteria, virus, and fungi) inactivation, and, finally, take a look at selected technological applications.

Correlation Between the Indentation Properties and Microstructure of Dissimilar Capacitor Discharge Welded WC-Co/High-Speed Steel Joints

The welding of cemented carbide to tool steel is a challenging task, of scientific and industrial relevance, as it combines the high level of hardness of cemented carbide with the high level of fracture toughness of steel, while reducing the shaping cost and extending the application versatility, as its tribological, toughness, thermal and chemical properties can be optimally harmonised. The already existing joining technologies often impart either insufficient toughness or poor high-temperature strength to a joint to withstand the ever-increasing severe service condition demands. In this paper, a novel capacitor discharge welding (CDW) process is investigated for the case of a butt-joint between a tungsten carbide-cobalt (WC-Co) composite rod and an AISI M35 high-speed steel (HSS) rod. The latter was shaped with a conical-ended projection to promote a high current concentration and heat at the welding zone. CDW functions by combining a direct current (DC) electric current pulse and external uniaxial pressure after a preloading step, in which only uniaxial pressure is applied. The relatively high heating and cooling rates promote a thin layer of a characteristic ultrafine microstructure that combines high strength and toughness. Morphological analysis showed that the CDW process: (a) forms a sound and net shaped joint, (b) preserves the sub-micrometric grain structure of the original WC-Co composite base materials, via a transitional layer, (c) refines the microstructure of the original martensite of the HSS base material, and (d) results in an improved corrosion resistance across a 1-mm thick layer near the weld interface on the steel side. A nano-indentation test survey determined: (e) no hardness deterioration on the HSS side of the weld zone, although (f) a slight decrease in hardness was observed across the transitional layer on the composite side. Furthermore, (g) an indication of toughness of the joint was perceived as the size of the crack induced by processing the residual stress after sample preparation was unaltered.

Cu/CuO@ZnO Hollow Nanofiber Gas Sensor: Effect of Hollow Nanofiber Structure and P-N Junction on Operating Temperature and Sensitivity

For the fast and easy detection of carbon monoxide (CO) gas, it was necessary to develop a CO gas sensor to operate in low temperatures. Herein, a novel Cu/CuO-decorated ZnO hollow nanofiber was prepared with the electrospinning, calcination, and photodeposition methods. In the presence of 100 ppm CO gas, the Cu/CuO-photodeposited ZnO hollow nanofiber (Cu/CuO@ZnO HNF) showed twice higher sensitivity than that of pure ZnO nanofiber at a relatively low working temperature of 300 °C. The hollow structure and p–n junction between Cu/CuO and ZnO would be considered to contribute to the enhancement of sensitivity to CO gas at 300 °C due to the improved specific surface area and efficient electron transfer.

Spatial and temporal tunability of magnetically-actuated gradient nanocomposites

Natural biological materials usually adopt functional gradient designs within interfacial regions to fulfil unusual mechanically-challenging demands. Manufacturing analogous gradients to alleviate premature failures for synthetic interfaces has remained challenging until recently, where magnetically-actuated gradient nanocomposites (MA-G-NCs) have emerged as a promising processing technique. The essence of this technique lies in controlling the spatial distribution of nanoreinforcements (usually particles) inside a polymer matrix through a magnetophoresis process. Herein, we present a theory-experiment-combined study on the evolution kinetics and equilibrium distribution of the nanoparticles during the magnetophoresis process and consequently to explore the spatial and temporal tunability of the MA-G-NCs. Using a simplified drift-diffusion theory as the guide, we determine two critical processing parameters for the MA-G-NCs: the applied magnetic field and the actuation duration. By systematically varying these two parameters independently, we experimentally demonstrate that the profile of the nanoparticle distribution inside the MA-G-NCs can be finely tuned both spatially and temporally. In order to quantify the volume fraction of the nanoparticles along the cross section of the MA-G-NCs, we propose a mechanics-based method by site-specifically measuring the local elastic modulus and converting back to the volume fractions based on an established modulus-fraction correlation. The nanoparticle concentration profiles obtained thereby are validated by morphological characterizations and also agree well with theoretical predictions based on the drift-diffusion theory. Our combined results indicate that the magnetophoresis-induced evolution of the nanoparticles follows approximately the drift-diffusion transport process and the gradient profile of the MA-G-NCs is highly controllable and programmable. The presented study not only advances the fundamental understanding of the evolution kinetics of the nanoparticles under the effect of magnetophoresis, but also establishes the critical processing-structure-property relationships for the MA-G-NCs that should guide future development of customized interfaces with desired mechanical and physical property gradients.

Bioinspired Wear-Resistant and Ultradurable Functional Gradient Coatings

For mechanically protective coatings, the coating material usually requires sufficient stiffness and strength to resist external forces and meanwhile matched mechanical properties with the underneath substrate to maintain the structural integrity. These requirements generate a conflict that limits the coatings from achieving simultaneous surface properties (e.g., high wear-resistance) and coating/substrate interfacial durability. Herein this conflict is circumvented by developing a new manufacturing technique for functional gradient coatings (FGCs) with the material composition and mechanical properties gradually varying crossing the coating thickness. The FGC is realized by controlling the spatial distribution of magnetic-responsive nanoreinforcements inside a polymer matrix through a magnetic actuation process. By concentrating the reinforcements with hybrid sizes at the surface region and continuously diminishing toward the coating/substrate interface, the FGC is demonstrated to exhibit simultaneously high surface hardness, stiffness, and wear-resistance, as well as superb interfacial durability that outperforms the homogeneous counterparts over an order of magnitude. The concept of FGC represents a mechanically optimized strategy in achieving maximal performances with minimal use and site-specific distribution of the reinforcements, in accordance with the design principles of many load-bearing biological materials. The presented manufacturing technique for gradient nanocomposites can be extended to develop various bioinspired heterogeneous materials with desired mechanical performances.

Stabilizing Nanocrystalline Oxide Nanofibers at Elevated Temperatures by Coating Nanoscale Surface Amorphous Films

Nanocrystalline materials often exhibit extraordinary mechanical and physical properties but their applications at elevated temperatures are impaired by the rapid grain growth. Moreover, the grain growth in nanocrystalline oxide nanofibers at high temperatures can occur at hundreds of degrees lower than that would occur in corresponding bulk nanocrystalline materials, which would eventually break the fibers. Herein, by characterizing a model system of scandia-stabilized zirconia using hot-stage in situ scanning transmission electron microscopy, we discover that the enhanced grain growth in nanofibers is initiated at the surface. Subsequently, we demonstrate that coating the fibers with nanometer-thick amorphous alumina layer can enhance their temperature stability by nearly 400 °C via suppressing the surface-initiated grain growth. Such a strategy can be effectively applied to other oxide nanofibers, such as samarium-doped ceria, yttrium-stabilized zirconia, and lanthanum molybdate. The nanocoatings also increase the flexibility of the oxide nanofibers and stabilize the high-temperature phases that have 10 times higher ionic conductivity. This study provides new insights into the surface-initiated grain growth in nanocrystalline oxide nanofibers and develops a facile yet innovative strategy to improve the high-temperature stability of nanofibers for a broad range of applications.

Intrinsically Polar Elastic Metamaterials

In many applications, one needs to combine materials with varying properties to achieve certain functionalities. For example, the inner layer of a helmet should be soft for cushioning while the outer shell should be rigid to provide protection. Over time, these combined materials either separate or wear and tear, risking the exposure of an undesired material property. This work presents a design principle for a material that gains unique properties from its 3D microstructure, consisting of repeating basic building blocks, rather than its material composition. The 3D printed specimens show, at two of its opposing faces along the same axis, different stiffness (i.e., soft on one face and hard on the other). The realized material is protected by design (i.e., topology) against cuts and tears: No matter how material is removed, either layer by layer, or in arbitrary cuts through the repeating building blocks, two opposing faces remain largely different in their mechanical response.

Circular Graphene Platelets with Grain Size and Orientation Gradients Grown by Chemical Vapor Deposition

Monolayer circular graphene platelets with a grain structure gradient in the radial direction are synthesized by chemical vapor deposition on immiscible W-Cu substrates. Because of the different interactions and growth behaviors of graphene on Cu and tungsten carbide, such substrates cause the formation of grain size and orientation gradients through the competition between Cu and tungsten carbide in graphene growth.

Topical Laser Application Enhances Enamel Fluoride Uptake and Tribological Properties

Topical fluoride treatment prevents dental caries. However, the resulting calcium-fluoride-like deposits are soft and have poor wear resistance; therefore, frequent treatment is required. Lasers quickly heat surfaces and can be made portable and suitable for oral remedies. We examined the morphology, nanohardness, elastic modulus, nanowear, and fluoride uptake of fluoride-treated enamel followed by CO2 laser irradiation for 5 and 10 sec, respectively. We found that laser treatments significantly increased the mechanical properties of the calcium-fluoride-like deposits. The wear resistance of the calcium-fluoride-like deposits improved about 34% after laser irradiation for 5 sec and about 40% following irradiation for 10 sec. We also found that laser treatments increased fluoride uptake by at least 23%. Overall, laser treatment significantly improved fluoride incorporation into dental tissue and the wear resistance of the protective calcium-fluoride layer.

Si-doped mesoporous TiO2 continuous fibers: preparation by centrifugal spinning and photocatalytic properties

TiO(2) continuous fibers were prepared by a sol-gel method combined with centrifugal spinning without any template or binder polymer. The fibers were characterized using XRD, FT-IR, SEM, N(2) adsorption-desorption, and UV-vis DRS. The addition of silica was a crucial factor for obtaining long fibers because of the formation of Ti-O-Si networks. The effects of dopant contents and heat treatment temperatures were studied. It was found that the proper addition of silica into titania could improve the surface texture and enhance the thermal stability and crystal stability. When Si/Ti molar ratio was 0.15, mesoporous TiO(2) fibers with a BET surface area up to 127.7 m(2)g(-1) were obtained after heat treatment at 700 degrees C. It displayed the highest photoactivity of all, and the degradation rate of X-3B in aqueous solution reached 99.6% after 75 min under UV irradiation. Furthermore, the degradation rate and the mineralization rate of X-3B were 94.7% and 58.9% after 3h under solar irradiation, respectively. In addition, it was worthwhile to mention that the degradation efficiency was also more than 90% after 6 cycles.

Self-organization of the compositional gradient structure in hyaluronic acid and poly(N-isopropylacrylamide) blend film

A compositional gradient structure in hyaluronic acid (HA) and poly(N-isopropylacrylamide) (PIPAAm) blend film was self-organized from a homogeneous aqueous solution in a plasma-treated polystyrene dish (PTPSD), and the formation mechanisms of the gradient structure were studied by casting the same solution on PTPSD and a non-treated polystyrene dish (NTPSD) under ambient and vacuum conditions. The formation of a compositional gradient structure in HA/PIPAAm blend film was confirmed by scanning electron microscopy, energy dispersive X-ray (EDX) mapping analysis and step-scan photoacoustic Fourier transformed infrared spectroscopy (PAS-FT-IR) measurements. The EDX mapping measurements for Na element revealed that the HA component gradually decreases from the dish-side to the air-side of the film cast on PTPSD, while for the film cast on NTPSD no such obvious change was observed on the cross-section. Further studies on the films prepared on PTPSD and NPTPSD under ambient and vacuum conditions demonstrated that the hydrophilic interaction and the solvent evaporation rate were the most significant factors leading to the formation of a compositional gradient structure in the HA/PIPAAm blend system.

Fabrication and surface properties of composite films of SAM/Pt/ZnO/SiO2

Through synthetic architecture and functionalization with self-assembled monolayers (SAMs), complex nanocomposite films of SAM/Pt/ZnO/SiO2 have been facilely prepared in this work. The nanostructured films are highly uniform and porous, showing a wide range of tunable wettabilities from superhydrophilicity to superhydrophobicity (water contact angles: 0 degrees to 170 degrees ). Our approach offers synthetic flexibility in controlling film architecture, surface topography, coating texture, crystallite size, and chemical composition of modifiers (e.g., SAMs derived from alkanethiols). For example, wettability properties of the nanocomposite films can be finely tuned with both inorganic phase (i.e., ZnO/ SiO2 and Pt/ZnO/SiO2) and organic phase (i.e., SAMs on Pt/ZnO/SiO2). Due to the presence of catalytic components Pt/ZnO within the nanocomposites, surface reactions of the organic modifiers can further take place at room temperature and elevated temperatures, which provides a means for SAM formation and elimination. Because the Pt/ZnO forms an excellent pair of metal-semiconductors for photocatalysis, the anchored SAMs can also be modified or depleted by UV irradiation (i.e., the films possess self-cleaning ability). Potential applications of these nanocomposite films have been addressed. Our durability tests also confirm that the films are thermally stable and structurally robust in modification-regeneration cycles.

Resolving Radial Composition Gradients in Polarized Confocal Raman Spectra of Individual 3C-SiC Nanowires

Silicon carbide nanowires are being actively pursued as components for nanoelectromechanical sensors, nanocatalytic elements, and nano-optical circuits able to operate in harsh environment, high temperature, and high power applications. The effect of geometric confinement and polarization anisotropy in confocal Raman spectroscopy has been employed to detect axial and radial composition information in individual nanowires. Polarization anisotropy causes a significant increase in signal from the surface layer (relative to bulk), and combined with the increased surface-to-volume ratio at the nanoscale, it allows for the direct characterization of bulk and surface defects.

Photocatalytic TiO2/glass nanoflake array films

A new approach for the fabrication of oriented TiO2/glass nanoflake arrays has been developed. The ceramic nanoflake array was formed on a glass substrate via a simple, low temperature, and one-step hydrothermally induced phase separation approach without using any templates or additives. The factors affecting the formation of ceramic nanoflakes were examined by various characterization techniques. The results showed that the leaching of the soluble phase from the glass surface through hydrothermal processes resulted in oriented uniform ceramic nanoflake arrays. Electron microscope observations revealed that the nanoflakes formed a continuous porous three-dimensional-network array with a large surface-to-volume ratio. In addition, an anatase TiO2 film was successfully coated onto the nanoflake array by the sol-gel method. The TiO2/glass nanoflake array exhibited high activity for the photocatalytic degradation of acetone and for photoinduced hydrophilic conversion. Such enhancements were attributed to the beneficial effects of the new continuous porous three-dimensional-interconnected nanoflake network and its surface geometrical nanostructure. The present approach provides a convenient route to modify a photocatalytic coating with a porous nano-architectured substrate. This opens extensive new opportunities in the design of semiconductor/ceramic nanostructural array thin films with unusual properties for future optical and electronic applications.