A cost-effective alkaline polysulfide-air redox flow battery enabled by a dual-membrane cell architecture

Uniform Nanoscale Ion-Selective Membrane Prepared by Precision Control of Solution Spreading and Evaporation

Ion-selective membrane has broad application in various fields, while the present solution-processed techniques can only prepare uniform membrane with microscale thickness. Herein, a high-quality polymer membrane with nanoscale thickness and uniformity is precisely prepared by controlling solution spreading and solvent evaporation stability/rate. With the arrayed capillaries, the stable spreading of polymer solution with volume of microliter induces the formation of solution film with micrometers thickness. Moreover, the fast increase of solution dynamic viscosity during solvent evaporation inhibits nonuniform Marangoni flow and capillary flow in solution film. Consequently, the uniform Nafion-Li membranes with ∼200 nm thickness are prepared, while their Li+ conductivity is 2 orders of magnitude higher than that of commercially Nafion-117 membrane. Taking lithium-sulfur battery as a model device, the cells (capacities of 8-10 mAh cm-2) can stably operate for 150 cycles at a S loading of 12 mg cm-2 and an electrolyte/sulfur ratio of ∼7.

Development of Membranes and Separators to Inhibit Cross-Shuttling of Sulfur in Polysulfide-Based Redox Flow Batteries: A Review

The global rapid transition from fossil fuels to renewable energy resources necessitates the implementation of long-duration energy storage technologies owing to the intermittent nature of renewable energy sources. Therefore, the deployment of grid-scale energy storage systems is inevitable. Sulfur-based batteries can be exploited as excellent energy storage devices owing to their intrinsic safety, low cost of raw materials, low risk of environmental hazards, and highest theoretical capacities (gravimetric: 2600 Wh/kg and volumetric: 2800 Wh/L). However, sulfur-based batteries exhibit certain scientific limitations, such as polysulfide crossover, which causes rapid capacity decay and low Coulombic efficiency, thereby hindering their implementation at a commercial scale. In this review article, we focus on the latest research developments between 2012-2023 to improve the separators/membranes and overcome the shuttle effect associated with them. Various categories of ion exchange membranes (IEMs) used in redox batteries, particularly polysulfide redox flow batteries and lithium-sulfur batteries, are discussed in detail. Furthermore, advances in IEM constituents are summarized to gain insights into different fundamental strategies for attaining targeted characteristics, and a critical analysis is proposed to highlight their efficiency in mitigating sulfur cross-shuttling issues. Finally, future prospects and recommendations are suggested for future research toward the fabrication of more effective membranes with desired properties.

Hierarchical Nano-Electrocatalytic Reactor for High Performance Polysulfides Redox Flow Batteries

The aqueous polysulfides is an important Earth-abundant and multielectron redox couple to construct high capacity density and low-cost aqueous redox flow batteries (RFB) ; nevertheless, the sluggish conversion and kinetic behavior of S2-/Sx2- result in a low power density output and poor active material utilizations. Herein, we present nanoconfined self-assembled ordered hierarchical porous Co and N codoped carbon (OHP-Co/NC) as an electrocatalytic reactor to enhance the mass transfer and redox activity of aqueous polysulfides. Finite element method simulation proves that the OHP-Co/NC with interconnected macropores and mesopores exhibits an enhanced mass transfer and delivers a larger redox electrolyte utilization of 50.1% compared to 23.3% of conventional Co/NC. Notably, the OHP-Co/NC obtained at 850 °C delivers the smallest redox peak potential difference (ΔE = 99 mV). Comparison studies of in operando Raman for aqueous polysulfides in the redox electrolyte and in situ electrochemical Raman on the single OHP-Co/NC particle for the adsorbed polysulfides were carried out. And it confirms that the OHP-Co/NC-850 catalyst has a strong adsorption of S42- and can retard the strong disproportionation and hydrolysis behavior of polysulfides on the electrocatalyst interface. Therefore, the polysulfide/ferrocyanide RFB with an OHP-Co/NC-850 based membrane-electrode assembly (MEA) exhibited a high power density of 110 mW cm-2, as well as a steady capacity retention over 99.7% in 300 cycles.

Benchmarking organic active materials for aqueous redox flow batteries in terms of lifetime and cost

Flow batteries are one option for future, low-cost stationary energy storage. We present a perspective overview of the potential cost of organic active materials for aqueous flow batteries based on a comprehensive mathematical model. The battery capital costs for 38 different organic active materials, as well as the state-of-the-art vanadium system are elucidated. We reveal that only a small number of organic molecules would result in costs close to the vanadium reference system. We identify the most promising candidate as the phenazine 3,3'-(phenazine-1,6-diylbis(azanediyl))dipropionic acid) [1,6-DPAP], suggesting costs even below that of the vanadium reference. Additional cost-saving potential can be expected by mass production of these active materials; major benefits lie in the reduced electrolyte costs as well as power costs, although plant maintenance is a major challenge when applying organic materials. Moreover, this work is designed to be expandable. The developed calculation tool (ReFlowLab) accompanying this publication is open for updates with new data.