A confined-etching strategy for intrinsic anisotropic surface wetting patterning

Engineering multifunctional surface topography to regulate multiple biological responses

Surface topography or curvature plays a crucial role in regulating cell behavior, influencing processes such as adhesion, proliferation, and gene expression. Recent advancements in nano- and micro-fabrication techniques have enabled the development of biomimetic systems that mimic native extracellular matrix (ECM) structures, providing new insights into cell-adhesion mechanisms, mechanotransduction, and cell-environment interactions. This review examines the diverse applications of engineered topographies across multiple domains, including antibacterial surfaces, immunomodulatory devices, tissue engineering scaffolds, and cancer therapies. It highlights how nanoscale features like nanopillars and nanospikes exhibit bactericidal properties, while many microscale patterns can direct stem cell differentiation and modulate immune cell responses. Furthermore, we discuss the interdisciplinary use of topography for combined applications, such as the simultaneous regulation of immune and tissue cells in 2D and 3D environments. Despite significant advances, key knowledge gaps remain, particularly regarding the effects of topographical cues on multicellular interactions and dynamic 3D contexts. This review summarizes current fabrication methods, explores specific and interdisciplinary applications, and proposes future research directions to enhance the design and utility of topographically patterned biomaterials in clinical and experimental settings.

Active Corrosion Triggered Liquid Metal Dewetting

Liquid metals (LMs), as an emerging group of functional materials, possess the necessary conditions for dewetting. However, LM dewetting garnered grossly inadequate attention. Here, an intriguing phenomenon termed active corrosion-triggered dewetting (ACT-Dewetting) of LMs is reported. Distinct from traditional dewetting which mainly depends on physical treatments (e.g., laser irradiation, evaporation) for initiation, the ACT-Dewetting couples mechanics, chemistry, and physics, which enables gallium (Ga)-based and Ga-free (e.g., fusible alloy) LMs spread on sacrificial metals (e.g., Al, Mg) readily dewet into numerous microdroplets in seconds along with substrate corrosion and gas emission. This gives birth to a novel method for fabricating LM microdroplets. Besides, due to the consistent metallic luster of painted LMs on various substrates and selective corrosion of substrates, ACT-Dewetting is demonstrated as an effective information encryption method. With these proof-of-concept illustrations, it is anticipated this ACT-Dewetting strategy would facilitate more innovative studies of LMs.

Mask-Enabled Topography Contrast on Aluminum Surfaces

Patterned solid surfaces with wettability contrast can enhance liquid transport for applications such as electronics thermal management, self-cleaning, and anti-icing. However, prior work has not explored easy and scalable blade-cut masking to impart topography patterned wettability contrast on aluminum (Al), even though Al surfaces are widely used for thermal applications. Here, we demonstrate mask-enabled topography contrast patterning and quantify the resulting accuracy of the topographic pattern resolution, spatial variations in surface roughness, wettability, drop size distribution during dropwise condensation, and thermal emissivity of patterned Al surfaces. The method uses blade-cut vinyl mask templates and a commercially available lacquer resin that serves as a polymer resist against etching. Programmable mask templates enable complex patterning of wettability and emissivity contrast with feature sizes down to ∼1.5 mm. As-fabricated patterned samples show a water contact angle (θ) contrast from <5° to 80° between etched and smooth zones, while patterned samples that are further coated with a hydrophobic promoter show θ contrast between 150° and 120° on etched and smooth zones, respectively. In addition to measuring this wettability contrast via contact angle goniometry, we use condensation visualization experiments to study the spatially controlled condensate morphologies and drop size distributions. These condensation studies demonstrate enhanced droplet shedding on the superhydrophobic regions of striped patterned surfaces compared to homogeneous superhydrophobic surfaces. Motivated by the role of thermal radiation in many phase change processes, we use infrared thermography to map topography-mediated thermal emissivity (ε) contrast between etched (ε ≈ 0.65) and smooth (ε ≈ 0.26) regions. Thus, our study provides a route for researchers to readily create complex and scalable topography-patterned Al surfaces for potential applications in vapor chamber thermal rectification, radiative cooling condensation heat transfer, and high-temperature Leidenfrost or film boiling processes.

Fabrication and Applications of Nature-Inspired Surfaces with Selective Wettability

Inspired by the Stenocora beetle, selective wettability surfaces incorporate alternating wettable and nonwettable surface features that have received substantial attention over the past two decades. These surfaces are sought after for their very promising potential to drive progress in numerous application fields, including ecological protection, biomedical sciences, and industrial technologies. However, despite ongoing efforts to produce such surfaces in commercial quantities, understanding their basic fabrication concepts for practical applications can be challenging, especially for novices, given the vast technical literature in this area. This review, therefore, aims to elucidate the principles of wettability, along with the evolution of selective wettability surfaces and their uses. Beginning with a summary of the essential history and theory of wetting, we explore naturally occurring surfaces that have influenced wetting studies. We then detail state-of-the-art methods for fabricating these unique biwetting surfaces and show how contemporary science employs such designs in solving real-world problems. Finally, we offer an outlook for future research prospects on scalable, printing-based fabrication methods.

Controlled condensation by liquid contact-induced adaptations of molecular conformations in self-assembled monolayers

Surface condensation control strategies are crucial but commonly require relatively tedious, time-consuming, and expensive techniques for surface-chemical and topographical engineering. Here we report a strategy to alter surface condensation behavior without resorting to any molecule-type or topographical transmutations. After ultrafast contact of liquids with and removal from surfaces, the condensation rate and density of water droplets on the surfaces decrease, the extent of which is positively correlated with the polarity of the liquid and the duration of contact. The liquid contact-induced condensation rate/density decrease (LCICD) can be attributed to the decrease of nucleation site density resulted from the liquid contact-induced adaption of surface molecular conformation. Based on this, we find that LCICD is applicable to various surfaces, on condition that there are flexible segments capable of shielding at least part of nucleation sites through changing the conformation under liquid contact induction. Leveraging the LCICD effect, we achieve erasable information storage on diverse substrates. Furthermore, our strategy holds promise for controlling condensation of other substances since LCICD is not specific to the water condensation process.

Photo-oxidative Crack Propagation in Transition Metal Dichalcogenides

Monolayered transition-metal dichalcogenides (TMDs) are easily exposed to air, and their crystal quality can often be degraded via oxidation, leading to poor electronic and optical device performance. The degradation becomes more severe in the presence of defects, grain boundaries, and residues. Here, we report crack propagation in pristine TMD monolayers grown by chemical vapor deposition under ambient conditions and light illumination. Under a high relative humidity (RH) of ∼60% and white light illumination, the cracks appear randomly. Photo-oxidative cracks gradually propagated along the grain boundaries of the TMD monolayers. In contrast, under low RH conditions of ∼2%, cracks were scarcely observed. Crack propagation is predominantly attributed to the accumulation of water underneath the TMD monolayers, which is preferentially absorbed by hygroscopic alkali metal-based precursor residues. Crack propagation is further accelerated by the cyclic process of photo-oxidation in a basic medium, leading to localized tensile strain. We also found that such crack propagation is prevented after the removal of alkali metals via the transfer of the sample to other substrates.

A UV-Resistant Heterogeneous Wettability-Patterned Surface

Preparing UV-resistant heterogeneous wettability patterns is critical for the practical application of surfaces with heterogeneous wettability. However, combining UV-resistant superhydrophobic and superhydrophilic materials on heterogeneous surfaces is challenging. Inspired by the structure of cell membranes, a UV-resistant heterogeneous wettability-patterned surface (UPS) is designed via laser ablation of the coating of multilayer structures. UV-resistant superhydrophobic silica patterns can be created in situ on surfaces covered with superhydrophilic TiO2 nanoparticles. The UV resistance time of the UPS with a TiO2 -based surface is more than two orders of magnitude higher than that obtained with other surface molecular modification methods that require a mask. The cell-membrane-like structure of the UPS regulates the migration of internal siloxane chain segments in the hydrophilic and hydrophobic regions of the surface. The UPS enables efficient patterning of functional materials under UV irradiation, controlling the wetting behavior of liquids in open-air systems. Furthermore, its heterogeneous wettability remains stable even after 50 h of intense UV irradiation (365 nm, 500 mW cm-2 ). These UV-resistant heterogeneous wettability patterned surfaces will likely be applied in microfluidics, cell culture, energy conversion, and water collection in the future.

Novel Green Reversible Humidity-Responsive Hemiaminal Dynamic Covalent Network for Smart Window

Recently, smart windows have attracted widespread attention on account of their unique features, yet traditional smart windows still rely on external energy support to accomplish dynamic reversible switching, which not only confines usage but also causes waste of energy. For this purpose, we have prepared hemiaminal dynamic covalent network (HDCN) film with outstanding flexibility and strength by a simple and low-cost method, in which the modulus is 206.28 MPa and the elongation at break is 39.02%. Additionally, the transition from a transparent to an opaque state is achieved when the film is stimulated by humidity, and the dynamic transformation of the film to different phases of transparency is obtained when the film is exposed to different relative humidities (60-99%). Most importantly, HDCN film fulfills the modern green requirements and enables complete dissolution in a certain mildly acidic solution, avoiding environmental pollution when the material is discarded due to loss of function. The dynamic tunability of HDCN film demonstrates great advantages and potential in smart windows and anticounterfeiting.

Sophisticated yet Convenient Information Encryption/Decryption Based on Synergistically Time-/Temperature-Resolved Photonic Inks

Exploring high-safety but convenient encryption and decryption technologies to combat threats of information leakage is urgently needed but remains a great challenge. Here, a synergistically time- and temperature-resolved information coding/decoding solution based on functional photonic inks is demonstrated. Encrypted messages can be stored into multiple channels with dynamic-color patterns, and information decryption is only enabled at appointed temperature and time points. Notably, the ink can be easily processed into quick-response codes and multipixel plates. With high transparency and responsive color variations controlled by ink compositions and ambient temperatures, advanced 3D stacking multichannel coding and Morse coding techniques can be applied for multi-information storage, complex anticounterfeiting, and information interference. This study paves an avenue for the design and development of dynamic photonic inks and complex encryption technologies for high-end anticounterfeiting applications.