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Venkatachalam A, Wilms PFC, Tian B, Bakker EJ, Schutyser MAI, Zhang L. Customizing fracture properties of pea-based snacks using 3D printing by varying composition and processing parameters. Food Res Int 2025; 202:115715. [PMID: 39967167 DOI: 10.1016/j.foodres.2025.115715] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/10/2024] [Revised: 12/30/2024] [Accepted: 01/06/2025] [Indexed: 02/20/2025]
Abstract
Customized textures can be achieved using extrusion-based 3D food printing by varying composition and processing parameters, e.g., printing designs and post-processing conditions. This study aims to design textural properties of customized pea-based snacks by investigating the effects of composition and multiple processing parameters on fracture behavior. Macronutrient composition of printing materials (i.e. starch-to-protein ratio), geometric design, and post-processing conditions (i.e. steaming or baking time) were systematically varied. The fracture behavior of freshly printed and post processed structures were analyzed. Samples showed elastic deformation and plastic deformation after steaming and baking, respectively. This difference in fracture behavior could be linked to microstructural changes indicated by confocal laser scanning microscopic imaging. Starch-to-protein ratio of the printing material and the geometric design also influenced the fracture behavior, but to a relatively minor extent. Moreover, fracture stress and Young's modulus were strongly influenced by the dry matter content of the samples. Statistical analysis using ANOVA was performed to establish the significance of the effect of composition and processing parameters on Young's modulus and dry matter content of samples. Based on this understanding, we propose different strategies to effectively design textural properties of snacks using 3D printing. By considering multiple factors, this study provides valuable insights into designing healthy snacks with customized textures using 3D food printing.
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Affiliation(s)
- Aaditya Venkatachalam
- Laboratory of Food Process Engineering, Wageningen University, Bornse Weilanden 9, 6708WG Wageningen, PO Box 17 6700AA Wageningen, the Netherlands
| | - Patrick F C Wilms
- Laboratory of Food Process Engineering, Wageningen University, Bornse Weilanden 9, 6708WG Wageningen, PO Box 17 6700AA Wageningen, the Netherlands
| | - Bei Tian
- Food & Biobased Research, Wageningen University & Research, PO Box 17 6700AA Wageningen, the Netherlands
| | - Evert-Jan Bakker
- Mathematical and Statistical Methods-Biometris, Department of Plant Sciences, Wageningen University and Research, PO Box 16 6700AA Wageningen, the Netherlands
| | - Maarten A I Schutyser
- Laboratory of Food Process Engineering, Wageningen University, Bornse Weilanden 9, 6708WG Wageningen, PO Box 17 6700AA Wageningen, the Netherlands
| | - Lu Zhang
- Laboratory of Food Process Engineering, Wageningen University, Bornse Weilanden 9, 6708WG Wageningen, PO Box 17 6700AA Wageningen, the Netherlands.
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Ali SM, Siddique Y, Mehnaz S, Sadiq MB. Extraction and characterization of starch from low-grade potatoes and formulation of gluten-free cookies containing modified potato starch. Heliyon 2023; 9:e19581. [PMID: 37809979 PMCID: PMC10558832 DOI: 10.1016/j.heliyon.2023.e19581] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/20/2023] [Revised: 08/24/2023] [Accepted: 08/27/2023] [Indexed: 10/10/2023] Open
Abstract
Potatoes are among the leading staple crops due to nutritional value and high demand. The undersized and damaged potatoes are considered low grade and mainly dumped as a waste or used in animal feed. The study aimed to extract starch from low grade potatoes, its modification to improve the starch properties and formulation of gluten free cookies using modified starch (MS). The starch was extracted from low-grade potatoes of three varieties known as Asterix, Kruda and Mosaic, using the water steeping method. The native starch (NS) was modified using lintnerization and repetitive autoclaving. MS contains high amylose content which is associated with health benefits. NS and MS were characterized for amylose content, color attributes, granular morphology, water solubility index (WSI), water absorption index (WAI), thermogravimetric analysis (TGA) and Fourier transform infrared spectrometer (FTIR) analysis. Gluten-free cookies were formulated by adding potato NS and MS. The cookies were characterized by sensory evaluation, proximate and textural analysis. The starch yield extracted from three different varieties of potatoes i.e. Asterix, Kruda, Mosaic was 11.53%, 11.32% and 11.24%, respectively. The amylose content of potato starch was significantly (p < 0.05) increased for all varieties (33.61-37.74%) after modification of NS, which was in the range of 25.71-26.60% for different potato varieties. The granules of MS were observed as amorphous structures in comparison to NS granules with smooth surfaces. The addition of MS significantly (p < 0.05) decreased the hardness of the cookies in comparison to NS. Overall, no significant difference was observed in the sensory attributes of control, NS and MS containing cookies. Therefore, in comparison to other dietary fibers, MS can be used as a functional ingredient in food products without compromising the texture and sensory attributes.
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Affiliation(s)
- Syed Mueez Ali
- Kauser Abdulla Malik School of Life Sciences, Forman Christian College (A Chartered University), Lahore, 54600, Pakistan
| | - Yumna Siddique
- Kauser Abdulla Malik School of Life Sciences, Forman Christian College (A Chartered University), Lahore, 54600, Pakistan
| | - Samina Mehnaz
- Kauser Abdulla Malik School of Life Sciences, Forman Christian College (A Chartered University), Lahore, 54600, Pakistan
| | - Muhammad Bilal Sadiq
- Kauser Abdulla Malik School of Life Sciences, Forman Christian College (A Chartered University), Lahore, 54600, Pakistan
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Ong YQ, Harith S, Shahril MR, Shahidan N, Hapidin H. Organoleptic, hypoglycaemic, and in vitro starch digestion effects of formulated Melon Manis Terengganu peel powder. INTERNATIONAL FOOD RESEARCH JOURNAL 2022. [DOI: 10.47836/ifrj.29.6.06] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Abstract
Melon Manis Terengganu (MMT) is comprised of 28 - 30% peel which is a by-product of food processing. The peel is a source of dietary fibre which has a potential role in glycaemic response. The present work thus aimed to develop formulated MMT peel powder, and examine its organoleptic properties, in vitro hypoglycaemic effect, and starch digestibility. The MMT peel powder was formulated as Formulations 0, 1, 2, and 3 with different sweetener ratios (0, 40, 50, and 60%), and subjected to sensory evaluations. Tukey’s post-hoc test was used to evaluate significant differences between mean values following one-way analysis of variance (ANOVA). Meanwhile, the Friedman test followed by Wilcoxon signed ranks test were performed for sensory evaluation analysis. Results demonstrated that the most acceptable formulation for consumption assessed using sensory evaluation was Formulation 3; its total, digestible, and resistant starch content were the lowest among all the formulations. The same went to the hydrolysis index and estimated glycaemic index. However, Formulation 3 was the least effective in reducing glycaemic response due to the weakest in vitro hypoglycaemic activity. On the other hand, the mentioned attributes previously were observed in Formulation 0 in an opposite manner. In summary, these findings suggested that formulated MMT peel powder had the potential to be used in blood glucose control.
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Wang L, Pang T, Kong F, Chen H. Steam Explosion Pretreatment for Improving Wheat Bran Extrusion Capacity. Foods 2022; 11:foods11182850. [PMID: 36140978 PMCID: PMC9498297 DOI: 10.3390/foods11182850] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/08/2022] [Revised: 08/31/2022] [Accepted: 09/02/2022] [Indexed: 11/17/2022] Open
Abstract
Extrusion improves the texture of wheat bran and enhances its product edibility, making it a promising processing method. However, the extrusion performance of wheat bran without any treatment is not satisfactory and limits the utilization of wheat bran in food processing. In this study, steam explosion pretreatment was used to treat wheat bran to investigate its promotion of wheat bran extrusion. The results showed that steam explosion could increase the extrusion ratio of wheat bran extrudate by 36%. Grinding the steam-exploded wheat bran extrudate yields wheat bran flour with smaller particle sizes and higher cell wall breakage. Fourier transform infrared spectroscopy and chemical composition results revealed that steam explosion degraded insoluble dietary fiber and disrupted the dense structure of the cell wall in wheat bran. The water-extracted arabinoxylan and soluble dietary fiber content of steam-exploded wheat bran were 13.95% and 7.47%, respectively, improved by 1567.42% and 241.75% compared to untreated samples. The total phenol and flavonoid contents, water solubility index, and cation exchange capacity of steam-exploded wheat bran extrudate were all superior to raw wheat bran extrudate. In summary, this study demonstrates that steam explosion improves the extrusion capacity of wheat bran and facilitates its utilization.
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Affiliation(s)
- Lan Wang
- State Key Laboratory of Biochemical Engineering, Beijing Key Laboratory of Biomass Refining Engineering, Institute of Process Engineering, Chinese Academy of Sciences, No. 1 Bei-Er-Jie, Zhongguancun, Haidian District, Beijing 100190, China
- University of Chinese Academy of Sciences, No. 19(A) Yuquan Road, Shijingshan District, Beijing 100049, China
- Correspondence: ; Tel.: +86-010-8254-4978
| | - Tairan Pang
- State Key Laboratory of Biochemical Engineering, Beijing Key Laboratory of Biomass Refining Engineering, Institute of Process Engineering, Chinese Academy of Sciences, No. 1 Bei-Er-Jie, Zhongguancun, Haidian District, Beijing 100190, China
- University of Chinese Academy of Sciences, No. 19(A) Yuquan Road, Shijingshan District, Beijing 100049, China
| | - Feng Kong
- State Key Laboratory of Biochemical Engineering, Beijing Key Laboratory of Biomass Refining Engineering, Institute of Process Engineering, Chinese Academy of Sciences, No. 1 Bei-Er-Jie, Zhongguancun, Haidian District, Beijing 100190, China
- University of Chinese Academy of Sciences, No. 19(A) Yuquan Road, Shijingshan District, Beijing 100049, China
| | - Hongzhang Chen
- State Key Laboratory of Biochemical Engineering, Beijing Key Laboratory of Biomass Refining Engineering, Institute of Process Engineering, Chinese Academy of Sciences, No. 1 Bei-Er-Jie, Zhongguancun, Haidian District, Beijing 100190, China
- University of Chinese Academy of Sciences, No. 19(A) Yuquan Road, Shijingshan District, Beijing 100049, China
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Wang Y, Nie Z, Ma T. The Effects of Plasma-Activated Water Treatment on the Growth of Tartary Buckwheat Sprouts. Front Nutr 2022; 9:849615. [PMID: 35284468 PMCID: PMC8908094 DOI: 10.3389/fnut.2022.849615] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/06/2022] [Accepted: 01/24/2022] [Indexed: 11/30/2022] Open
Abstract
The aim was to investigate the effects of buckwheat sprout treated with plasma-activated water (PAW) and their quality, nutrients (protein, amino acids, fat, and carbohydrates), functional active ingredients (total flavonoids, total phenolic acids, γ-gamma aminobutyric acid (GABA), and polysaccharides), and antioxidant activity during germination. PAW had no negative effects on the germination rate, but promoted the stem growth instead, which indicated 1.12-fold higher germination rate compared with the control group. The results of sensory evaluation demonstrated that the obtained sprouts were bright green, shinning, crisp and smooth, with sufficient moisture, and easy to chew. During germination (1–9 days), the water content, amino acids, and reducing sugars of sprouts showed an increasing trend and were basically higher in the PAW group than in the control group, while protein, carbohydrate, and crude fat presented a decreasing trend. The results were that the flavonoid, phenolic acid, γ-GABA, polysaccharides content, and antioxidant activity during germination showed a gradual upward trend but with slight differences, and the antioxidant properties of buckwheat sprouts might be related to the phenolic acid and polysaccharides content. These data show that the PAW treatment on buckwheat sprout have great potential as a dietary source of antioxidant function with health benefits.
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Effects of raw dehydrated potato flour on properties of dough and gluten in biscuits. JOURNAL OF FOOD MEASUREMENT AND CHARACTERIZATION 2022. [DOI: 10.1007/s11694-022-01281-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Olive Paste-Enriched Cookies Exert Increased Antioxidant Activities. APPLIED SCIENCES-BASEL 2021. [DOI: 10.3390/app11125515] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
Functional foods are beneficial to human health and are part of the daily diet of people trying to follow a healthier lifestyle. Olive paste is a good source of functional compounds, mainly phenolic compounds, that have been shown to have health benefits. At the same time, cookies are an ideal snack that can be fortified with additional ingredients to address human dietary needs. The study aimed to enrich cookies with olive paste and extra ingredients for flavor differentiation and evaluate the impact of the enrichment on their antioxidant properties. Enriched cookies were prepared analyzed and tested for sensorial acceptability, total phenolics, and antioxidant activities by DPPH, ABTS, FRAP, and CUPRAC assays. Enriched cookies were sensorially acceptable. Unsaturated fat, total phenolics, and antioxidant activities of enriched cookies were higher compared to control cookies, while among enriched cookies the extra addition of 1% garlic, 0.5% thyme, and 0.5% oregano resulted in higher total phenolics and antioxidant activities compared to cookies that were flavored either with 3% vegetables or 3% orange zest. Antioxidant activity in cookies was strongly correlated with total phenolic content. Cookies enriched with olive paste may be healthy functional food in terms of increased antioxidant activity.
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