Green and sustainable chitosan-gum Arabic nanocomposites as efficient anticorrosive coatings for mild steel in saline media

A review on chitosan and chitosan-based bionanocomposites: Promising biological macromolecules for sustainable corrosion inhibition

Corrosion is a significant issue affecting industrial metal surfaces, resulting in material degradation, economic losses, and safety concerns. This review comprehensively examines chitosan and its nano and bionanocomposite forms as sustainable, eco-friendly corrosion inhibitors, emphasizing key innovations in their development and application. The article highlights chitosan's ability to form protective films, which inhibit corrosion by creating a barrier on metal surfaces. A key advancement explored is the incorporation of chitosan nanoparticles, which significantly improve corrosion resistance due to their enhanced surface area, increased adhesion properties, and improved mechanical strength. Another innovative aspect is the synergistic effect of combining chitosan with other nanoparticles or inhibitors, resulting in superior corrosion protection and enhanced barrier properties. The review also addresses the chemical modifications of chitosan to overcome challenges such as poor solubility, mechanical weakness, and chemical instability in harsh environments. A novel contribution of this article is the focus on scalable, cost-effective production methods for chitosan-based bionanocomposites, facilitating their industrial application. This review provides a comprehensive summary of literature reports, offering valuable insights into the latest research advancements and highlights future prospects for chitosan-based materials as eco-friendly, high-performance corrosion inhibitors in diverse industrial settings.

Development of smart adhesive using lanthanide-doped phosphor and carboxymethyl cellulose-reinforced gum Arabic

Smart polymer glue with photoluminescence and water-repellent properties was developed. The luminescent adhesive continues emitting light for up to 120 min after turning the excitation source off. Nanoparticles of lanthanide strontium aluminum oxide (LSAO) (8-13 nm) were consistently immobilized into carboxymethyl cellulose-reinforced gum Arabic (CMC/GA) adhesive. Using various concentrations of LSAO, the generated adhesives showed emission intensity at 519 nm and an excitation band at 365 nm. Depending on LSAO content, both of afterglow and fluorescence emission were monitored. Photochromism was detected as the transparent adhesive film changes color to green under ultraviolet irradiation. A greenish-yellow lightening in a darkened place was also observed. The nanocomposite resistance to scratches and hydrophobicity were found to enhance as the LSAO content was increased in the carboxymethyl cellulose-reinforced gum Arabic matrix. The LSAO@CMC/GA nanocomposite showed high durability and photostability. The present strategy proved the viability of a potential mass production toward photoluminescent adhesives for various smart applications, such as smart packaging, anti-counterfeiting printing, smart windows, and safety signs.

Design, characterizations, and antimicrobial activity of sustainable home furnishing-based waste fabric treated using biobased nanocomposite

Clothing and textile industries are major contributors to environmental pollution including textile manufacturing through garment production, spinning, weaving, and dyeing. In this context, the sustainability textile industry is a big challenge and contributes to serving a large segment of society. Also, textile wastes could be used as a raw material for added-value products. Herein, in this study, recycling of residues fabric was treated with antimicrobial nanocomposite to reach the best use of exhausts and obtain multifunction products of aesthetic via the technical design of the waste raw materials. Besides, solving the unemployment problem by opening fields for small industry projects capable of producing high-value textile artifacts, especially when treated against microbes, can be applied to home furnishings. The waste fabric was treated via green synthesis nanocomposite based on chitosan and in situ prepared ZnONPs and cross-linked with tannic acid. The prepared nanocomposite was characterized using physicochemical analysis including attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray diffraction (XRD). Additionally, the nanocomposite and treated fabric topographical behavior were studied using scanning electron microscopy (SEM) attachment with energy dispersive X-ray analysis (EDX), and images were processed to evaluate the roughness structure. Additionally, high-resolution transmission electron microscopy (HR-TEM) and dynamic light scattering (DLS) were performed to ensure the size and stability of the nanocomposite. The obtained results affirmed the green synthesis of nanocomposite with a size around 130 nm, as well as the doped ZnONPs average size of 26 nm and treated waste fabric, performed a promising attraction between nanocomposite and fabric fibers. Moreover, the antimicrobial study observed excellent activity of nanocomposite against bacteria and unicellular fungi as well.

Eco-friendly anti-corrosion performance of chitosan modified with fused heterocyclic compound on mild steel in acidic medium

This study aims to explore the prevention of chitosan modified with a fused heterocyclic compound as a sustainable corrosion inhibitor for mild steel in 1 M HCl. Electrochemical instruments, including potentiodynamic polarization techniques, and electrochemical impedance spectroscopy (EIS), were employed to evaluate the corrosion protection performance. The outcomes showed that the chitosan modified with a fused heterocyclic compound has outstanding inhibition performance, with an inhibition effectiveness of 98.25 % at 100 ppm. The anti-corrosion features of modified chitosan were ascribed to the presence of hetero atoms in modified chitosan composite which leads to the creation of a protective layer, The modified chitosan composite behaved as mixed-typed inhibitors, as shown by the PDP results. The modified chitosan composite adsorbs on mild steel in the investigated corrosive media via chemisorption interactions, and its adsorption followed the Langmuir adsorption model. Furthermore, increasing the temperature from 303 to 333 K enhanced the corrosion rate, most likely due to the desorption of the inhibitor agent from the steel surface.

Integrating experimental and theoretical studies in the development of a novel alginate-based bio-composite for copper anticorrosion in 3.5 % NaCl environments

The development of new coatings based on a biopolymer, epichlorohydrin-modified alginate, and alginate-epichlorohydrin-SrTiO3 nanocomposites incorporating SrTiO3 (STO) nanoparticles in the alginate (Alg) matrix (Alg-Ep-STO), has been addressed in this study. Various characterization techniques were employed to analyze the prepared compounds, including X-ray diffraction spectroscopy (XRD), Fourier-transform infrared spectroscopy (FTIR), as well as surface analysis methods such as Scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM-EDX). Furthermore, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarisation (PDP) methods were used to evaluate corrosion inhibition and protection durability. The results demonstrate that the incorporation of STO nanoparticles into the alginate matrix with epichlorohydrin significantly improved the metal's resistance to corrosion. The experimental findings received reinforcement from various computational methods, including density functional theory (DFT), Molecular Dynamics (MD) and Monte Carlo (MC) simulations, which were employed to investigate the interactions between the Alg-Ep-STO nanocomposite and the copper surface. The computational outcomes revealed that the Alg-Ep-STO nanocomposite exhibits robust adhesion to the copper surface, maintaining a flat orientation, with its alignment being notably influenced by the presence of STO nanoparticles.

Corrosion mitigation characteristics of some novel organoselenium thiourea derivatives for acid pickling of C1018 steel via experimental and theoretical study

Two organoselenium thiourea derivatives, 1-(4-(methylselanyl)phenyl)-3-phenylthiourea (DS036) and 1-(4-(benzylselanyl)phenyl)-3-phenylthiourea (DS038) were produced and categorized using FTIR and NMR (1H and 13C). The effectiveness of the above two compounds as C-steel corrosion inhibitors in molar HCl was evaluated using the potentiodynamic polarization (PD) and electrochemical impedance spectroscopy (EIS) techniques. PD findings indicate that DS036 and DS038 have mixed-type features. EIS results show that growing their dose not only changes the polarization resistance of C-steel from 18.53 to 363.64 and 463.15 Ω cm2 but also alters the double layer capacitance from 710.9 to 49.7 and 20.5 μF cm-2 in the occurrence of 1.0 mM of DS036 and DS038, respectively. At a 1.0 mM dose, the organoselenium thiourea derivatives displayed the highest inhibition efficiency of 96.65% and 98.54%. The inhibitory molecule adsorption proceeded along the Langmuir isotherm on the steel substrate. The adsorption-free energy of the adsorption process was also intended and indicated a combined chemical and physical adsorption on the C-steel interface. FE-SEM studies support the adsorption and protective abilities of the OSe-based molecule inhibitor systems. In Silico calculations (DFT and MC simulations) explored the attraction between the studied organoselenium thiourea derivatives and corrosive solution anions on a Fe (110) surface. The obtained results show that these compounds can make a suitable preventing surface and control the corrosion rate.

Electrochemical Investigations on the Corrosion Behavior of 904L Stainless Steel in LiBr Solutions

The pitting corrosion susceptibility of 904L stainless steel in aerated LiBr solutions was investigated. The influence of various experimental variables, including electrolyte concentrations, pH, scan rate, temperatures, and constant potential has been studied using electrochemical measurements, such as cyclic potentiodynamic polarization, potentiostatic techniques, and electrochemical impedance spectroscopy (EIS). The surface morphology of 904L stainless steel was examined by scanning electron microscope (SEM). The rate of uniform corrosion and susceptibility toward pitting corrosion increases with an increase in LiBr concentrations and temperature. Increasing the pH of the solution decreases the rate of both uniform and pitting corrosion. An increase in the scan rate enhances the uniform corrosion, but suppresses the pitting corrosion. EIS diagrams displayed a depressed semicircles with the center under the real axis. Bode plots support the result that the uniform corrosion resistance of the alloy in LiBr solutions decreases with increasing Br− anion concentration. The observations suggest that this one time constant may actually be the overlap of two-time constants.

Advanced Protective Films Based on Binary ZnO-NiO@polyaniline Nanocomposite for Acidic Chloride Steel Corrosion: An Integrated Study of Theoretical and Practical Investigations

Due to their thermal stability characteristics, polymer/composite materials have typically been employed as corrosion inhibitors in a variety of industries, including the maritime, oil, and engineering sectors. Herein, protective films based on binary ZnO-NiO@polyaniline (ZnNiO@PANE) nanocomposite were intended with a respectable yield. The produced nanocomposite was described using a variety of spectroscopic characterization methods, including dynamic light scattering (DLS), ultraviolet-visible spectroscopy (UV-Vis), Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS) approaches, in addition to other physicochemical methods, including X-ray powder diffraction (XRD), transmission Electron Microscopy (TEM), field emission scanning electron microscopy (FESEM), and selected area electron diffraction (SAED). By using open-circuit potentials (OCP) vs. time, electrochemical impedance spectroscopic (EIS), and potentiodynamic polarization (PDP) methods, the inhibitory effects of individual PANE and ZnNiO@PANE on the mild steel alloy corrosion in HCl/NaCl solution were assessed. The ZnNiO@PANE composite performed as mixed-type inhibitors, according to PDP findings. PANE polymer and ZnNiO@PANE composite at an optimal dose of 200 mg/L each produced protective abilities of 84.64% and 97.89%, respectively. The Langmuir isotherm model is used to explain the adsorption of ZnNiO@PANE onto MS alloy. DFT calculations showed that the prepared materials' efficiency accurately reflects their ability to contribute electrons, whereas Monte Carlo (MC) simulations showed that the suitability and extent of adsorption of the ZnNiO@PANE molecule at the metal interface determine the materials' corrosion protection process.