Activation and isomerization of n-butane on sulfated zirconia model systems—an integrated study across the materials and pressure gaps

The Overlooked Potential of Sulfated Zirconia: Reexamining Solid Superacidity Toward the Controlled Depolymerization of Polyolefins

Closed-loop recycling via an efficient chemical process can help alleviate the global plastic waste crisis. However, conventional depolymerization methods for polyolefins, which compose more than 50% of plastics, demand high temperatures and pressures, employ precious noble metals, and/or yield complex mixtures of products limited to single-use fuels or oils. Superacidic forms of sulfated zirconia (SZrO) with Hammet Acidity Functions (H0) ≤ - 12 (i.e., stronger than 100% H2SO4) are industrially deployed heterogeneous catalysts capable of activating hydrocarbons under mild conditions and are shown to decompose polyolefins at temperatures near 200 °C and ambient pressure. Additionally, confinement of active sites in porous supports is known to radically increase selectivity, coking and sintering resistance, and acid site activity, presenting a possible approach to low-energy polyolefin depolymerization. However, a critical examination of the literature on SZrO led us to a surprising conclusion: despite 40 years of catalytic study, engineering, and industrial use, the surface chemistry of SZrO is poorly understood. Ostensibly spurred by SZrO's impressive catalytic activity, the application-driven study of SZrO has resulted in deleterious ambiguity in requisite synthetic conditions for superacidity and insufficient characterization of acidity, porosity, and active site structure. This ambiguity has produced significant knowledge gaps surrounding the synthesis, structure, and mechanisms of hydrocarbon activation for optimized SZrO, stunting the potential of this catalyst in olefin cracking and other industrially relevant reactions, such as isomerization, esterification, and alkylation. Toward mitigating these long extant issues, we herein identify and highlight these current shortcomings and knowledge gaps, propose explicit guidelines for characterization of and reporting on characterization of solid acidity, and discuss the potential of pore-confined superacids in the efficient and selective depolymerization of polyolefins.

Role of Sulfation of Zirconia Catalysts in Vapor Phase Ketonization of Acetic Acid

The effect of the sulfation of zirconia catalysts on their structure, acidity/basicity, and catalytic activity/selectivity toward the ketonization of organic acids is investigated by a combined experimental and computational method. Here, we show that, upon sulfation, zirconia catalysts exhibit a significant increase in their Brønsted and Lewis acid strength, whereas their Lewis basicity is significantly reduced. Such changes in the interplay between acid-base sites result in an improvement of the selectivity toward the ketonization process, although the measured conversion rates show a significant drop. We report a detailed DFT investigation of the putative surface species on sulfated zirconia, including the possible formation of dimeric pyrosulfate (S₂O₇ ^2-) species. Our results show that the formation of such a dimeric system is an endothermic process, with energy barriers ranging between 60.0 and 70.0 kcal mol^-1, and which is likely to occur only at high SO₄ ^2- coverages (4 S/nm²), high temperatures, and dehydrating conditions. Conversely, the formation of monomeric species is expected at lower SO₄ ^2- coverages, mild temperatures, and in the presence of water, which are the usual conditions experienced during the chemical upgrading of biofuels.

Characterization of Sulfated SnO2-ZrO2 Catalysts and Their Catalytic Performance on the Tert-Butylation of Phenol

Understanding the catalytic behavior of sulfated metal oxides has been the topic of several research studies in the past few decades. Their apparent super-acidic behavior has been correlated with the molecular structure of the surface sulfate species. Herein, we couple FTIR and Raman spectroscopies to study the molecular structural evolution of surface sulfate species on mixed metal hydroxides as well as calcined oxides. We show that on the surface of hydroxides, monodentate and possibly bidentate species are dominant, while for SnO2-rich samples, clusters of polymeric sulfate species may also be present. After calcination, sulfate species bind strongly on the surface of mixed oxides, and different configurations can be seen with a range of S=O functionalities of varying strength. Through comparison of the catalytic performance of all sulfate oxides in the tert-butylation of phenol, it was found that SnO2-rich samples show high TBA conversion, with monoalkylated phenols as the primary product.

Solid acids: potential catalysts for alkene–isoalkane alkylation

Production of high-octane gasoline is important to improve upon the performance and hence economics of oil companies worldwide.

Chemical and structural investigation of high-resolution patterning with HafSO(x)

High-resolution transmission electron microscopy (TEM) imaging and energy-dispersive X-ray spectroscopy (EDS) chemical mapping have been used to examine key processing steps that enable sub-20-nm lithographic patterning of the material Hf(OH)4-2x-2y(O2)x(SO4)y·qH2O (HafSOx). Results reveal that blanket films are smooth and chemically homogeneous. Upon exposure with an electron beam, the films become insoluble in aqueous tetramethylammonium hydroxide [TMAH(aq)]. The mobility of sulfate in the exposed films, however, remains high, because it is readily exchanged with hydroxide from the TMAH(aq) solution. Annealing the films after soaking in TMAH(aq) results in the formation of a dense hafnium hydroxide oxide material that can be converted to crystalline HfO2 with a high electron-beam dose. A series of 9 nm lines is written with variable spacing to investigate the cross-sectional shape of the patterned lines and the residual material found between them.