Secondary Nucleation Kinetics of AIBN Crystallisation in Methanol: Online Imaging-Based Measurement and Modelling

The secondary nucleation process of 2,2-azobisisobutyronitrile (AIBN) seeded crystallisation in methanol in a stirred tank reactor was studied at varying initial supersaturation levels, temperatures, crystal seed numbers, and stirrer speeds. The average secondary nucleation rate, induction time, and agglomeration ratio were measured using on-line microscopic imaging. The initial supersaturation level, temperature, and stirrer speed were found to be positively correlated with the secondary nucleation rate. A small change in the crystal seed number, i.e., 1-20, did not substantially affect the secondary nucleation rate throughout the secondary nucleation process. An increase in the initial supersaturation level and crystal seed number decreased the induction time, and an increase in the strength of agitation promoted the initiation of secondary nucleation at a stirring rate greater than 250 revolutions per minute (rpm). Temperature exerted a complex effect on the induction time. Regarding the agglomeration ratio, the initial supersaturation level positively correlated with the agglomeration ratio, while the stirrer speed negatively correlated with this parameter. Finally, based on the measured data, the average secondary nucleation rate, induction time, and final crystal suspension density were correlated. This study provides guidance for the control of supersaturation, induction time, stirring, and other factors in the crystal seed addition process in AIBN crystallisation.

Effect of Cu2+ on the nucleation kinetics and crystallization of rod-shaped CaSO4·2H2O in aqueous solution

In this study, a simple and efficient strategy is developed to synthesize rod-like CaSO₄·2H₂O (DH) crystals with tunable aspect ratio in aqueous solution using Cu²⁺ as modifier. The aspect ratio and length of the DH crystals are effectively reduced to 5.7 : 1 and about 35 μm in the presence of Cu²⁺, respectively. The interfacial tension value (γ) in the aqueous solution is improved significantly with the assistance of Cu²⁺, yet the nucleation rate (J) of the DH crystal is decreased sharply. The interfacial tension value (γ) in the aqueous solution is improved and the nucleation rate (J) of the DH crystal is drastically decreased due to the introduction of Cu²⁺, leading to the induction time of the DH crystallization being extended from 4 min to 25 min. The diversification of morphology for the DH crystals is incited by the changes of nucleation kinetics and Cu²⁺ incorporated into the crystal lattice, affecting the crystal growth habit, and finally controlling the growth of DH crystals in aqueous solution.

The induction time of DH crystals is extended by the introduction of Cu²⁺.

A population balance model for solvent-mediated polymorphic transformation in unseeded solutions

A new population balance model for solvent-mediated polymorphic transformation is presented.