Superhydrophobic Polyaniline-Siloxane Coatings with Excellent Barrier and Active Corrosion Protection Properties for Mild Steel

Although superhydrophobic surfaces have attracted much attention in research, their high cost, poor durability, and challenging manufacturing processes have prevented their widespread application. Here, we describe a simple method of preparing superhydrophobic polyaniline (PANI) pigments and their application in protective coatings. Doping polyaniline pigments with low surface energy perfluorodecanoic acid (PFDA) allowed them to overcome their intrinsic high surface energy, and the resultant PANI-PFDA pigments showed superhydrophobicity. The superhydrophobic PANI-PFDA pigments with different weight percentages were incorporated into a polydimethylsiloxane (PDMS) coating to prepare the superhydrophobic coating. We endeavored to examine the role that hydrophobicity played in enhancing corrosion resistance and looked into the highest concentration of pigment that the coating could withstand. Additionally, studies were carried out on the coating's adherence to the metal and the stability of hydrophobicity at various pH levels. The results showed that PANI-PFDA pigments improved the hydrophobicity and corrosion resistance in the PDMS coating without compromising its robustness and durability. Electrochemical impedance spectroscopy studies revealed that 40 wt % PANI-PFDA content in the PDMS coating provided the best corrosion protection, and this coating could offer active corrosion protection when an artificial defect was made in the coating.

Transparent anti-fingerprint glass surfaces: comprehensive insights into theory, design, and prospects

With the advancement of information technology, touch-operated devices such as smartphones, tablets, and computers have become ubiquitous, reshaping our interaction with technology. Transparent surfaces, pivotal in the display industry, architecture, and household appliances, are prone to contamination from fingerprints, grease, and dust. Such contaminants compromise the cleanliness, aesthetic appeal, hygiene of the glass, and the overall user visual experience. As a result, fingerprint prevention has gained prominence in related research domains. This article delves into the primary characteristics of fingerprints and elucidates the fundamental mechanisms and components behind their formation. We then explore the essential properties, classifications, and theoretical foundations of anti-fingerprint surfaces. The paper concludes with a comprehensive review of recent advancements and challenges in transparent superlyophobic fingerprint-resistant surfaces, projecting future trajectories for transparent fingerprint-resistant glass surfaces.

Whether and When Superhydrophobic/Superoleophobic Surfaces Are Fingerprint Repellent

Driven by the ever-increasing demand for fingerprint-resistant techniques in modern society, numerous researches have proposed to develop innovative antifingerprint coatings based on superhydrophobic/superoleophobic surface design. However, whether superhydrophobic/superoleophobic surfaces have favorable repellency to the microscopic fingerprint is in fact an open question. Here, we establish a reliable method that enables evaluating the antifingerprint capability of various surfaces in a quantitative way. We show that superhydrophobicity is irrelevant with fingerprint repellency. Regarding superoleophobic surfaces, two distinct wetting states of microscopic fingerprint residues, i.e., the “repellent” and the “collapsed” states, are revealed. Only in the “repellent” state, in which the fingerprint residues remain atop surface textures upon being pressed, superoleophobic surfaces can bring about favorable antifingerprint repellency, which correlates positively with their receding contact angles. A finger-deformation-dependent intrusion mechanism is proposed to account for the formation of different fingerprint wetting states. Our findings offer important insights into the mechanism of fingerprint repellency and will help the design of high-performance antifingerprint surfaces for diverse applications.

A Mini Review on Superhydrophobic and Transparent Surfaces

In recent years, self-cleaning and transparent surfaces have been widely studied for application on smart windows, solar panels, camera lenses, and other optoelectronic devices. The self-cleaning properties can possibly extend the lifetime of these products and decrease, even eliminate, the requirement of chemical detergents and high labor costs of cleaning. It can also promote the overall efficiency of outdoor optoelectronic devices (e. g. solar cell panels) since dirt accumulation and bacteria growth can be slowed down, even inhibited on such surfaces. In this mini review, the fundamentals and conditions that govern superhydrophobicity and transparency are introduced, followed by the discussion of roughness as the competing factor for superhydrophobicity and transparency. Representative examples of the surface design and fabrication are introduced and future perspectives are shared. This mini review can help the research community better understand such surfaces and further accelerate its development for innovative practical applications.

Superwetting pH-Responsive Polyaniline Coatings: Toward Versatile Separation of Complex Oil-Water Mixtures

Intelligent materials with controlled wettability have caused widespread concern in various sewage applications. In this study, a smart pH-responsive polyaniline (PANI) coating has been synthesized in one step in aqueous media and coated on materials in common use, such as polyester mesh, cotton fabric, and sponge. The PANI coatings can switch their superwettability response to ambient pH and be used in continuous separation of oil-water-oil systems which are frequently found in actual oil leakage accidents. Moreover, bidirectional emulsion separation (water-in-oil and oil-in-water) can be realized on such a coating material. The coated sponge can be used as an oil adsorbent for invertible capture and release by changing pH. Based on excellent antifouling and recyclability, as well as the prominent chemical/mechanical stability, PANI coatings can be applied in actual oily wastewater treatment systems. It is anticipated that the coating materials will show promise in many applications because of the cost-effective and environmentally friendly aqueous media preparation procedure.

Bioinspired surfaces with wettability for antifouling application

Wettability is a special character found in nature, including the superhydrophobicity of lotus leaves, the underwater superoleophobicity of fish scales and the slipperiness of pitcher plants. These surfaces exhibit unique properties such as resistance to icing, corrosion, and the like. The antifouling properties of the material surface have important applications in a variety of areas, such as in hulls, in medical equipment, in water pipes and underwater equipment. However, the traditional anti-fouling surface is usually combined with toxic substances or its manufacturing process is complicated and expensive, which cannot meet the current antifouling demand. These wettable surfaces have always exhibited good anti-biofouling and self-cleaning properties, and their use as antifouling surfaces can well solve the problems of the above-mentioned traditional antifouling surfaces. Here, we divided the wettable surfaces into superhydrophobic surfaces, underwater superoleophobic surfaces and slippery surfaces, respectively, summarizing their development in the field of antifouling. Their research progress in antibacterial, antibiotic flocculation and antiplatelet adhesion is highlighted. Furthermore, we provide our own insights into the shortcomings and development prospects of wettable surface applications in the field of antifouling.

Combinational Biomimicking of Lotus Leaf, Mussel, and Sandcastle Worm for Robust Superhydrophobic Surfaces with Biomedical Multifunctionality: Antithrombotic, Antibiofouling, and Tissue Closure Capabilities

Surface wetting occurring in daily life causes undesired contaminations, which are critical issues in various fields. To solve these problems, the nonwetting property of a superhydrophobic (SH) surface has proven its utility by preventing contaminant infiltration, serious infections, or malfunction. However, the application of SH surfaces in the biomedical field has been limited due to the weak durability and toxicity of the related components. To overcome these limitations, we developed a robust and biocompatible SH surface through combinational biomimicking of three natural organisms, lotus leaf, mussel, and sandcastle worm, for the first time. Using the water-immiscible and polycationic characteristics of mussel adhesive protein (iMglue), an SH iMglue-SiO₂(TiO₂/SiO₂)₂ coating was fabricated by solution-based electrical charge-controlled layer-by-layer growth of nanoparticles (NPs). The fabricated iMglue-SiO₂(TiO₂/SiO₂)₂ SH surface showed excellent durable nonwetting properties and was applied to an intracatheter tube coating to develop antithrombotic catheters under blood flow. Furthermore, we developed a iMglue-employed SH patch for a tissue closure bandage by spraying hydrophobic SiO₂ NPs on the iMglue-covered cotton pads. The prepared iMglue-employing SH patch showed perfect bifunctionality with excellent antibiofouling and tissue closure capabilities. Our work presents a novel, useful strategy for fabricating a biomedically multifunctional, robust SH surface through combinational mimicking of natural organisms.

Biomimetic polymeric superamphiphobic surfaces: their fabrication and applications

In this review, we summarize recent developments in polymeric superamphiphobic surfaces, including their design, fabrication, and potential applications.

Superoleophilic Titania Nanoparticle Coatings with Fast Fingerprint Decomposition and High Transparency

Low surface tension sebaceous liquids such as human fingerprint oils are readily deposited on high energy surfaces such as clean glass, leaving smudges that significantly lower transparency. There have been several attempts to prevent formation of these dactylograms on glass by employing oil-repellent textured surfaces. However, nanotextured superoleophobic coatings typically scatter visible light, and the intrinsic thermodynamic metastability of the composite superoleophobic state can result in failure of the oil repellency under moderate contact pressure. We develop titania-based porous nanoparticle coatings that are superoleophilic and highly transparent and which exhibit short time scales for decomposition of fingerprint oils under ultraviolet light. The mechanism by which a typical dactylogram is consumed combines wicking of the sebum into the nanoporous titania structure followed by photocatalytic degradation. We envision a wide range of applications because these TiO₂ nanostructured surfaces remain photocatalytically active against fingerprint oils in natural sunlight and are also compatible with flexible glass substrates.

Cleaning Dirty Surfaces: A Three-Body Problem

Human interaction with touch screens requires physical touch and hence results in contamination of these surfaces, resulting in the necessity of cleaning. In this study we discuss the three bodies of this problem and how each component contributes and can be controlled. Utilizing a standard fingerprint machine and a standard cleanability test, this study examines the influence of parameters such as the wiping speed and pressure, the material and surface area of the cloths, and the surface energy of the contaminated surfaces. It was shown that fingerprint contamination undergoes shear banding and hence is not easily removed. The degree of material removal depends on the position of the shear plane, which is influenced by surface energies and shear rates.

Unusual Nature of Fingerprints and the Implications for Easy-to-Clean Coatings

Irrespective of the technology, we now rely on touch to interact with devices such as smart phones, tablet computers, and control panels. As a result, touch screen technologies are frequently in contact with body grease. Hence, surface deposition arises from localized inhomogeneous finger-derived contaminants adhering to a surface, impairing the visual/optical experience of the user. In this study, we examined the contamination itself in order to understand its static and dynamic behavior with respect to deposition and cleaning. A process for standardized deposition of fingerprints was developed. Artificial sebum was used in this process to enable reproducibility for quantitative analysis. Fingerprint contamination was shown to be hygroscopic and to possess temperature- and shear-dependent properties. These results have implications for the design of easily cleanable surfaces.

A simple and effective way to fabricate mechanical robust superhydrophobic surfaces

The SH surface is mechanical robust against abrading, finger touch, brushing and scratching, as well as high pressure water impacting.

Anti-smudge behavior of facilely fabricated liquid-infused surfaces with extremely low contact angle hysteresis property

Facile fabrication of hysteresis-free liquid-infused surfaces.

FAS Grafted Electrospun Poly(vinyl alcohol) Nanofiber Membranes with Robust Superhydrophobicity for Membrane Distillation

This study develops a novel type of electrospun nanofiber membranes (ENMs) with high permeability and robust superhydrophobicity for membrane distillation (MD) process by mimicking the unique unitary microstructures of ramee leaves. The superhydrophobic ENMs were fabricated by the eletrospinning of poly(vinyl alcohol) (PVA), followed by chemical cross-linking with glutaraldehyde and surface modification via low surface energy fluoroalkylsilane (FAS). The resultant FAS grafted PVA (F-PVA) nanofiber membranes were endowed with self-cleaning properties with water contact angles of 158° and sliding angles of 4° via the modification process, while retaining their high porosities and interconnected open structures. For the first time, the robust superhydrophobicity of the ENMs for MD was confirmed by testing the F-PVA nanofiber membranes under violent ultrasonic treatment and harsh chemical conditions. Furthermore, vacuum membrane distillation experiments illustrated that the F-PVA membranes presented a high and stable permeate flux of 25.2 kg/m2 h, 70% higher than those of the commercial PTFE membranes, with satisfied permeate conductivity (<5 μm/cm) during a continuous test of 16 h (3.5 wt % NaCl as the feed solution, and feed temperature and permeate pressure were set as 333 K and 9 kPa, respectively), suggesting their great potentials in myriad MD processes such as high salinity water desalination and volatile organiccompounds removal.

Fabrication of Large-Area Hierarchical Structure Array Using Siliconized-Silsesquioxane as a Nanoscale Etching Barrier

A material approach to fabricate a large-area hierarchical structure array is presented. The replica molding and oxygen (O2) plasma etching processes were combined to fabricate a large-area hierarchical structure array. Liquid blends consisting of siliconized silsesquioxane acrylate (Si-SSQA), ethylene glycol dimethacrylate (EGDMA), and photoinitiator are developed as a roughness amplifying material during O2 plasma etching. Microstructures composed of the Si-SSQA/EGDMA mixtures are fabricated by replica molding. Nanoscale roughness on molded microstructures is realized by O2 etching. The nanoscale roughness on microstructures is efficiently controlled by varying the etching time and the weight ratio of Si-SSQA to EGDMA. The hierarchical structures fabricated by combining replica molding and O2 plasma etching showed superhydrophilicity with long-term stability, resulting in the formation of hydroxyl-terminated silicon oxide layer with the reorientation limit. On the other hand, the hierarchical structures modified with a perfluorinated monolayer showed superhydrophobicity. The increment of water contact angles is consistent with increment of the nano/microroughness of hierarchical structures and decrement of the top contact area of water/hierarchical structures.

Optically transparent and environmentally durable superhydrophobic coating based on functionalized SiO₂ nanoparticles

Optical surfaces such as mirrors and windows that are exposed to outdoor environmental conditions are susceptible to dust buildup and water condensation. The application of transparent superhydrophobic coatings on optical surfaces can improve outdoor performance via a 'self-cleaning' effect similar to the Lotus effect. The contact angle (CA) of water droplets on a typical hydrophobic flat surface varies from 100° to 120°. Adding roughness or microtexture to a hydrophobic surface leads to an enhancement of hydrophobicity and the CA can be increased to a value in the range of 160°-175°. This result is remarkable because such behavior cannot be explained using surface chemistry alone. When surface features are on the order of 100 nm or smaller, they exhibit superhydrophobic behavior and maintain their optical transparency. In this work we discuss our results on transparent superhydrophobic coatings that can be applied across large surface areas. We have used functionalized silica nanoparticles to coat various optical elements and have measured the CA and optical transmission between 190 and 1100 nm on these elements. The functionalized silica nanoparticles were dissolved in a solution of the solvents, while the binder used was a polyurethane clearcoat. This solution was spin-coated onto a variety of test glass substrates, and following a curing period of about 30 min, these coatings exhibited superhydrophobic behavior with a static CA ≥ 160°.

Spray-coating of superhydrophobic aluminum alloys with enhanced mechanical robustness

A superhydrophobic aluminum alloy was prepared by one-step spray coating of an alcohol solution consisting of hydrophobic silica nanoparticles (15-40 nm) and methyl silicate precursor on etched aluminum alloy with pitted morphology. The as-sprayed metal surface showed a water contact angle of 155° and a roll-off angle of 4°. The coating was subjected to repeated mechanical tests, including high-pressure water jetting, sand particles impacting, and sandpaper shear abrasion. It remained superhydrophobic with a roll-off angle <10° up to three cycles of water jetting (25 kPa for 10 min) and sand particle impinging. After five cycles, the roll-off angle increased, but no more than 19° while the water contact angle remained greater than 150°. The superhydrophobic state was also maintained after three cycles of sandpaper abrasion. It was found that the micro-protrusion structures on the etched aluminum alloy played an important role to enhance the coating mechanical robustness, where the nanoparticles could grab on the rough surface, specifically in the groove structures, in comparison with the smooth glass substrates spray coated with the same materials. Further, we showed that the superhydrophobicity could be restored by spray a new cycle of the nanocomposite solution on the damaged surface.

Mechanically robust superhydrophobic polymer surfaces based on protective micropillars

Considerable attention is currently being devoted less to the question of whether it is possible to produce superhydrophobic polymer surfaces than to just how robust they can be made. The present study demonstrates a new route for improving the mechanical durability of water-repellent structured surfaces. The key idea is the protection of fragile fine-scale surface topographies against wear by larger scale sacrificial micropillars. A variety of surface patterns was manufactured on polypropylene using a microstructuring technique and injection molding. The surfaces subjected to mechanical pressure and abrasive wear were characterized by water contact and sliding angle measurements as well as by scanning electron microscopy and roughness analysis based on optical profilometry. The superhydrophobic polypropylene surfaces with protective structures were found to maintain their wetting properties in mechanical compression up to 20 MPa and in abrasive wear tests up to 120 kPa. For durable properties, the optimal surface density of the protective pillars was found to be about 15%. The present approach to the production of water-repellent polymer surfaces provides the advantages of mass production and mechanical robustness with practical applications of structurally functionalized surfaces.

Design and fabrication of a novel superhydrophobic surface based on a copolymer of styrene and bisphenol A diglycidyl ether monoacrylate

PS-co-AADGEBA was synthesized and used to fabricate superhydrophobic surfaces. It was then grafted onto amino-functionalized hollow silica nanospheres to generate a nanocomposite superhydrophobic surface.