Robust hybrid raspberry-like hollow particles with complex structures: a facile method of swelling polymerization towards composite spheres

Facile Preparation of Raspberry-Like SiO2@Polyurea Microspheres with Tunable Wettability and Their Application for Oil-Water Separation

Raspberry-like microspheres have been widely used as superhydrophobic materials, photonic crystals, drug carriers, etc. Nevertheless, their preparation methods, usually consisting of multiple steps, are generally time- and energy-consuming. Herein raspberry-like SiO2@polyurea microspheres (SiO2@PUM) are readily prepared via a one-step precipitation polymerization of isophorone diisocyanate in a H2O/acetone mixture with the presence of SiO2 particles. The sphere size, surface roughness, and SiO2 content of SiO2@PUM are easily adjustable by varying the experimental conditions. TEM and SEM observations reveal that the final SiO2@PUM exhibits a core-shell structure, with polyurea (PU) in the core and SiO2 particles as the shell. In the process, the SiO2 particles were initially located on the PUM surface as a monolayer. With the reaction proceeding, the monolayer of SiO2 particles became thicker, forming a thicker layer of SiO2 particles on PUM due to the accumulation of SiO2 particles, leading to a multilayer structure of SiO2 particles on the shell of SiO2@PUM. The formation mechanism of the raspberry-like SiO2@PUM was thoroughly discussed and ascribed to electrostatic attraction between the positively charged PU and negatively charged SiO2 particles. Once dried, SiO2@PUM was superhydrophobic and turned hydrophilic if water-wetted. Using a layer of SiO2@PUM, effective separation with good reusability for a variety of oil-water mixtures was achieved regardless of the oil density and types of oil-water emulsions. This work presents a novel protocol for the preparation of raspberry-like microspheres with tunable wettability via a rapid and green process, and the resulting microspheres are highly effective for the separation of diverse types of oil-water mixtures.

Waterproof and Flame-Retardant Fabric Coating with Nail-Tie Structure was Constructed by Janus Particles with Strong Mechanical, Physical, and Chemical Durability

Oil spills are one of the most dangerous sources that cause serious environmental pollution and fire and explosion. In this work, multifunctional separator silica@polydivinylbenzene/poly 2,6-dimethyl-1, 4-phenyl ether (silica@PDVB/PPE) Janus particles were fabricated via seed emulsion polymerization, causing phase segregation as well as selective modification. The epoxy modified silica is partially covalently bonded to the fabric substrate surface by simple spraying to achieve a strong composite coating. The low surface energy PDVB/PPE forms a micronano rough layered surface, which can achieve a super hydrophobic and lipophile surface (WCA = 155°) and obtain a high flux separation of water and oil at 32,700 L·m-2·h-1. At the same time, the Janus composite fabric coating has the advantages of high heat resistance and flame retardant, which is realized by halogen-free flame-retardant unsaturated polyphosphate (PPE), making Janus fabric have potential value in separating oil-water mixtures and fire protection applications. In addition, the coating shows excellent chemical durability. After soaking in various aqueous solvents and organic solvents for 30 h, it can still maintain superhydrophobicity and flame retardant. The coating still has water repellency and flame retardant after 50 washings and mechanical wear and has good mechanical durability.

Complex Polymeric Microstructures with Programmable Architecture via Pickering Emulsion-Templated In Situ Polymerization

Aside from smooth and spherical microcapsules, the concept of tailoring complex polymeric microstructures is being taken a step ahead due to their great demand in various applications and fundamental studies in the subjects of microfluidics and nanotechnology. Size, shape, and morphology are of paramount importance for their functional performance and various applications. However, simple, inexpensive, versatile, and high-throughput techniques for fabricating microcapsules with controlled morphology remain a bottleneck for discoveries in the subject of polymer colloids. In this paper, we directly fulfill this need by reporting a novel approach of Pickering emulsion-templated in situ polymerization for tailoring complex polymeric microstructures comprised of a composite shell of titanium dioxide nanoparticle (TiO₂ NP)-embedded poly(melamine-urea-formaldehyde) (polyMUF) and a core of hexadecane (HD, soft template). At first, we hydrophobize TiO₂ NPs by chemisorbing long-chain biobased myristic acid via a bidentate chelating complex and precisely tune their wettability by varying the grafting density of myristic acid to obtain highly stable oil-in-water (O/W) Pickering emulsion. Thereafter, we employ the optimized TiO₂ NPs in the intended encapsulation strategy that enables various microstructures and morphologies with the particle diameter ranging from 5 to 20 μm. Careful manipulation of reaction parameters and copolymer components leads to novel complex microstructures: smooth, raspberry-like, partially budded, hollow, filled, single-holed, and closed-cell-like microstructures. Particle properties such as morphology, size, shell thickness, and core content are governed by the TiO₂ NP content, core-to-shell ratio, copolymer component, conversion, and pH value. Based on the results of a series of control experiments, novel mechanisms for the formation of various such microstructures are proposed.

Superhydrophobic Coating Derived from the Spontaneous Orientation of Janus Particles

A superhydrophobic surface was achieved using a monolayer of the perpendicularly oriented epoxy-silica@polydivinylbenzene (PDVB) Janus particles (JPs) on an epoxy resin substrate. The epoxy-silica@PDVB JPs were synthesized from the silica@PDVB/polystyrene (PS) JPs through selective etching of the PDVB/PS belly and the surface modification of the silica part. The modified silica parts can be covalently bonded with the epoxy resin to make the perpendicular orientation spontaneous as well as the coating more robust. The outward PDVB bellies can constitute the micro-/nanoscale hierarchical structures for the superhydrophobic property. The superhydrophobic coating exhibits water repellence and self-cleaning properties. Moreover, the coating exhibits good chemical durability that it can keep the superhydrophobic property after long-time immersion in various aqueous solutions and organic solvents. The coating is still superhydrophobic after water flushing and mechanical wearing, showing the perfect mechanical durability.

Stabilisation of hollow colloidal TiO2 particles by partial coating with evenly distributed lobes

Photo-catalytically active crystalline TiO2 has attracted special attention due to its relevance for renewable energy and is typically obtained by the calcination of amorphous TiO2. However, stabilising hollow colloidal TiO2 particles against aggregation during calcination without compromising their photocatalytic activity poses two conflicting demands: to be stable their surface needs to be coated, while efficient photocatalysis requires an exposed TiO2 surface. Here, this incompatibility is resolved by partially coating TiO2 shells with evenly distributed 3-trimethoxysilyl propyl methacrylate (TPM) lobes. These lobes act both as steric barriers and surface charge enhancers that efficiently stabilise the TiO2 shells against aggregation during calcination. The morphology of the TPM lobes and their coverage, and the associated particle stability during the calcination-induced TiO2 crystallization, can be controlled by the pH and the contact angle between TPM and TiO2. The crystal structure and the grain size of the coated TiO2 shells are controlled by varying the calcination temperature, which allows tuning their photocatalytic activity. Finally, the durable photocatalytic activity over many usage cycles of the coated TiO2 compared to uncoated shells is demonstrated in a simple way by measuring the photo-degradation of a fluorescent dye. Our approach offers a general strategy for stabilising colloidal materials, without compromising access to their active surfaces.

Controllable Preparation of Monodisperse Mesoporous Silica from Microspheres to Microcapsules and Catalytic Loading of Au Nanoparticles

A unique structural transition from pomegranate-like monodisperse mesoporous silica microspheres (M-MSMs) with tunable mesopores to mesoporous silica microcapsules has been reported. The unique evolution occurred together with varying the cross-linking degrees (CLDs) of templates. Herein, using monodisperse sulfonated cross-linked polystyrene (S-CLPS) as templates, S-CLPS/SiO₂ composite microspheres were synthesized by the sol-gel method. Subsequently, the templates were removed by calcination to obtain the M-MSMs or microcapsules. The pore sizes of M-MSMs could be tailored from 3.2 to 7.4 nm by facilely varying the CLDs from 0.5 to 20%. Interestingly, mesoporous silica microcapsules were gradually formed when the CLDs were beyond 20%. Meanwhile, the specific surface area also could be adjusted by this strategy without hardly affecting the monodispersity, and the specific surface area increased to 391.9 m²/g. Significantly, Au@M-MSM was prepared by supporting Au nanoparticles (NPs) on M-MSM and used as nanocatalysts to reduce 4-nitrophenol (4-NP). The ultrathin shell and interconnected three-dimensional (3D) porous structure of M-MSMs can increase the mass transfer and protect the Au NPs from leakage, which reveals high recyclability and high conversion (>95%) after 10 regeneration-catalysis cycles. This approach provides a nanotechnology platform for the preparation of mesoporous silica materials with different microstructures, which will have enormous potential in practical applications involving different molecular sizes.

Synthetic strategies for raspberry-like polymer composite particles

The strategies used for the preparation of raspberry-like polymer composite particles are summarized comprehensively.

Degradable, thermo-, pH- and redox-sensitive hydrogel microcapsules for burst and sustained release of drugs

Polymer microcapsules offer a possibility of storing increased amounts of drugs. Appropriate design and composition of the microcapsules allow tuning of the drug-release process. In this paper, we report on synthesis of hydrogel microcapsules sensitive to temperature and pH and degradable by glutathione and hydrogen peroxide. Microcapsules were based on thermo-responsive poly(N-isopropylacrylamide) and degradable cystine crosslinker, and were synthesized by applying precipitation polymerization. Such way of polymerization was appropriately modified to limit the crosslinking in the microcapsule center. This led to a possibility of washing out the pNIPA core at room temperature and the formation of a capsule. Microcapsules revealed rather high drug-loading capacity of ca. 17%. The degradation of the microcapsules by the reducing agent (GSH) and the oxidizing agent (H₂O₂) was confirmed by using the DLS, UV-Vis, SEM and TEM techniques. Depending on pH and concentration of the reducing/oxidizing agents a fast or slow degradation of the microcapsules and a burst or long-term release of doxorubicin (DOX) were observed. The DOX loaded microcapsules appeared to be cytotoxic against A2780 cancer cells similarly to DOX alone, while unloaded microcapsules did not inhibit proliferation of the cells.

Hierarchical Porous Interlocked Polymeric Microcapsules: Sulfonic Acid Functionalization as Acid Catalysts

Owing to their unique structural and surface properties, mesoporous microspheres are widely applied in the catalytic field. Generally, increasing the surface area of the specific active phase of the catalyst is a good method, which can achieve a higher catalytic activity through the fabrication of the corresponding catalytic microspheres with the smaller size and hollow structure. However, one of the major challenges in the use of hollow microspheres (microcapsules) as catalysts is their chemical and structural stability. Herein, the grape-like hypercrosslinked polystyrene hierarchical porous interlocked microcapsule (HPIM-HCL-PS) is fabricated by SiO₂ colloidal crystals templates, whose structure is the combination of open mouthed structure, mesoporous nanostructure and interlocked architecture. Numerous microcapsules assembling together and forming the roughly grape-like microcapsule aggregates can enhance the structural stability and recyclability of these microcapsules. After undergoing the sulfonation, the sulfonated HPIM-HCL-PS is served as recyclable acid catalyst for condensation reaction between benzaldehyde and ethylene glycol (TOF = 793 h⁻¹), moreover, exhibits superior activity, selectivity and recyclability.

Arrested coalescence of viscoelastic droplets: polydisperse doublets

Arrested droplet coalescence produces stable anisotropic shapes and is a key mechanism for microstructure development in foods, petroleum and pharmaceutical formulations. Past work has examined the dynamic elastic arrest of coalescing monodisperse droplet doublets and developed a simple model of doublet strain as a function of physical variables. Although the work describes experimental data well, it is limited to describing same-size droplets. A new model incorporating a generalized description of doublet shape is developed to describe polydisperse doublet formation in more realistic emulsion systems. Polydisperse doublets are shown to arrest at lower strains than monodisperse doublets as a result of the smaller contribution of surface area in a given pair. Larger droplet size ratios have lower relative degrees of strain because coalescence is arrested at an earlier stage than in more monodisperse cases. Experimental observations of polydisperse doublet formation indicate that the model under-predicts arrest strains at low solid levels and small droplet sizes. The discrepancy is hypothesized to be the result of nonlinear elastic deformation at high strains.This article is part of the themed issue 'Soft interfacial materials: from fundamentals to formulation'.

Construction of Grape-like Silica-Based Hierarchical Porous Interlocked Microcapsules by Colloidal Crystals Templates

We present a facile strategy to prepare grape-like silica-based hierarchical porous interlocked microcapsules (HPIMs) by polystyrene colloidal crystals templates, whose structure is the subtle integration of open mouthed structure, hierarchical porous nanostructure and interlocked architecture. HPIMs are fabricated by replicating colloidal crystals templates that have a hexagonal close-packed structure; thus, theoretically, each microcapsule has 12 open mouths, and these open mouths with mesoporous microcapsule wall construct the hierarchical porous structure. Furthermore, the interlocked architecture of the microcapsules can endow HPIMs with excellent mechanical stability and recyclability. By adjusting sulfonation time, the morphology, shell thickness, and even mesporous size of the HPIMs can be precisely controlled. In addition, HPIMs with various compositions are obtained via this method, such as silica and aminopropyl polysilsesquioxane (APSQ). All these unique features derived from a readily available method will give products with a broader range of applications.

A facile procedure to fabricate nano calcium carbonate–polymer-based superhydrophobic surfaces

A facile procedure to fabricate superhydrophobic surfaces based on nano calcium carbonate–polymer composites has been described.