Avant-Garde Polymer and Nano-Graphite-Derived Nanocomposites—Versatility and Implications

Graphite (stacked graphene layers) has been modified in several ways to enhance its potential properties/utilities. One approach is to convert graphite into a unique ‘nano-graphite’ form. Nano-graphite consists of few-layered graphene, multi-layered graphene, graphite nanoplatelets, and other graphene aggregates. Graphite can be converted to nano-graphite using physical and chemical methods. Nano-graphite, similar to graphite, has been reinforced in conducting polymers/thermoplastics/rubbery matrices to develop high-performance nanocomposites. Nano-graphite and polymer/nano-graphite nanomaterials have characteristics that are advantageous over those of pristine graphitic materials. This review basically highlights the essential features, design versatilities, and applications of polymer/nano-graphite nanocomposites in solar cells, electromagnetic shielding, and electronic devices.

Enhancing the Performance of PVDF/GO Ultrafiltration Membrane via Improving the Dispersion of GO with Homogeniser

In this study, PVDF/GO-h composite membranes were synthesised using a homogeniser to improve the dispersion of GO nanosheets within the composite membrane's structure, and then characterised and contrasted to PVDF/GO-s control samples, which were synthesised via traditional blending method-implementing a magnetic stirrer. By characterizing membrane via X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), water contact angle (WCA) and membrane performance. SEM results showed that the number of the finger-like structure channels and pores in the sponge like structure of PVDF/GO-h composite membranes become more compared with PVDF/GO-s membranes. Water contact angle tests showed that the PVDF/GO-h composite membranes have lower contact angle than PVDF/GO-s control, which indicated the PVDF/GO-h composite membranes are more hydrophilic. Results also showed that composite membranes blended using homogeniser exhibited both improved water flux and rejection of target pollutants. In summary, it was shown that the performance of composite membranes could be improved significantly via homogenisation during synthesis, thus outlining the importance of further research into proper mixing.

Influence of the filler distribution on PDMS-graphene based nanocomposites selected properties

Insufficient homogeneity is one of the pressing problems in nanocomposites' production as it largely impairs the properties of materials with relatively high filler concentration. Within this work, it is demonstrated how selected mixing techniques (magnetic mixer stirring, calendaring and microfluidization) affect filler distribution in poly(dimethylsiloxane)-graphene based nanocomposites and, consequently, their properties. The differences were assessed via imaging and thermal techniques, i.a. Raman spectroscopy, differential scanning calorimetry and thermogravimetry. As microfluidization proved to provide the best homogenization, it was used to prepare nanocomposites of different filler concentration, whose structural and thermal properties were investigated. The results show that the concentration of graphene significantly affects polymer chain mobility, grain sizes, defect density and cross-linking level. Both factors considered in this work considerably influence thermal stability and other features which are crucial for application in electronics, EMI shielding, thermal interface materials etc.

Advancements in Therapeutics via 3D Printed Multifunctional Architectures from Dispersed 2D Nanomaterial Inks

2D nanomaterials (2DNMs) possess fascinating properties and are found in multifarious devices and applications including energy storage devices, new generation of battery technologies, sensor devices, and more recently in biomedical applications. Their use in biomedical applications such as tissue engineering, photothermal therapy, neural regeneration, and drug delivery has opened new horizons in treatment of age-old ailments. It is also a rapidly developing area of advanced research. A new approach of integrating 3D printing (3DP), a layer-by-layer deposition technique for building structures, along with 2DNM multifunctional inks, has gained considerable attention in recent times, especially in biomedical applications. With the ever-growing demand in healthcare industry for novel, efficient, and rapid technologies for therapeutic treatment methods, 3DP structures of 2DNMs provide vast scope for evolution of a new generation of biomedical devices. Recent advances in 3DP structures of dispersed 2DNM inks with established high-performance biomedical properties are focused on. The advantages of their 3D structures, the sustainable formulation methods of such inks, and their feasible printing methods are also covered. Subsequently, it deals with the therapeutic applications of some already researched 3DP structures of 2DNMs and concludes with highlighting the challenges as well as the future directions of research in this area.

Enhanced Thermal Conductivity of Silicone Composites Filled with Few-Layered Hexagonal Boron Nitride

In this study, we demonstrate the use of silicone/few-layered hexagonal boron nitride (FL-hBN) composites for heat dissipation applications. FL-hBN is synthesized via a green, facile, low-cost and scalable liquid exfoliation method using a jet cavitation process. The crystal structures, surface morphologies and specific surface areas of pristine h-BN and FL-hBN were characterized by XRD, SEM, TEM and AFM (atomic force microscopy). The results confirmed that FL-hBN with a thickness of ~4 nm was successfully obtained from the exfoliation process. In addition, we introduced both pristine h-BN and FL-hBN into silicone with different ratios to study their thermal properties. The results of the laser flash analysis indicate that the silicon/FL-hBN composite exhibited a higher thermal conductivity than that of the silicone/h-BN composite. With the optimal loading content of 30 wt.% FL-hBN content, the thermal conductivity of the composite could be enhanced to 230%, which is higher than that of silicone/h-BN (189%). These results indicate that jet cavitation is an effective and swift way to obtain few-layered hexagonal boron nitride that could effectively enhance the thermal conductivity of silicone composites.

Microfluidics for Two-Dimensional Nanosheets: A Mini Review

Since the discovery of graphene, there has been increasing interest in two-dimensional (2D) materials. To realize practical applications of 2D materials, it is essential to isolate mono- or few-layered 2D nanosheets from unexfoliated counterparts. Liquid phase exfoliation (LPE) is the most common technique to produce atomically thin-layered 2D nanosheets. However, low production yield and prolonged process time remain key challenges. Recently, novel exfoliation processes based on microfluidics have been developed to achieve rapid and high yield production of few-layer 2D nanosheets. We review the primary types of microfluidic-based exfoliation techniques in terms of the underlying process mechanisms and the applications of the 2D nanosheets thus produced. The key challenges and future directions are discussed in the above context to delineate future research directions in this exciting area of materials processing.

Solid-State Carbon-Doped GaN Schottky Diodes by Controlling Dissociation of the Graphene Interlayer with a Sputtered AlN Capping Layer

Carbon-doped GaN (GaN:C) Schottky diodes are prepared by controlling the destruction status of the graphene interlayer (GI) on the substrate. The GI without a sputtered AlN capping layer (CL) was destroyed because of ammonia precursor etching behavior in a high-temperature epitaxy. The damaged GI, like nanographite as a solid-state carbon doping source, incorporated the epitaxial growth of the GaN layer. The secondary ion mass spectroscopy depth profile indicated that the carbon content in the GaN layer can be tuned further by optimizing the sputtering temperature of AlN CL because of the better capping ability of high crystalline quality AlN CL on GI being achieved at higher temperature. The edge-type threading dislocation density and carbon concentration of the GaN:C layer with an embedded 550 °C-grown AlN CL on a GI substrate can be significantly reduced to 2.28 × 10⁹ cm^-2 and ∼2.88 × 10¹⁸ cm^-3, respectively. Thus, a Ni-based Schottky diode with an ideality factor of 1.5 and a barrier height of 0.72 eV was realized on GaN:C. The series resistance increased from 28 kΩ at 303 K to 113 kΩ at 473 K, while the positive temperature coefficient (PTC) of series resistance was ascribed to the carbon doping that induced the compensation effect and lattice scattering effect. The decrease of the donor concentration was confirmed by temperature-dependent capacitance-voltage (C-V-T) measurement. The PTC characteristic of GaN:C Schottky diodes created by dissociating the GI as a carbon doping source should allow for the future use of high-voltage Schottky diodes in parallel, especially in high-temperature environments.

Gas-driven exfoliation for producing high-quality graphene

A novel simple gas-driven exfoliation method with mild operating conditions is explored for producing graphene. The obtained graphene, with 97% of flakes being ≤2 layers and 62% mono-layers, is of high-quality and free of defects. A high sheer rate of up to 3.3 × 10⁷ s^-1 generated due to the driving of high-speed gas at a working pressure as low as 0.5 MPa is responsible for the exfoliation.

Liquid-phase exfoliation of graphite into graphene nanosheets in a hydrocavitating ‘lab-on-a-chip’

Hydrodynamic cavitation ‘on a chip’ has been used to achieve liquid-phase exfoliation of natural graphite to get graphene. We have taken advantage of the small size of such a ‘lab-on-a-chip’ (LOC) with low input-power consumption, to produce afterwards few layers of graphene nanosheets in a surfactant suspension. Characterization of the processed material has been performed by TGA analysis, SEM, TEM, AFM and Raman measurements. Observations have demonstrated the presence of monolayers and few layers of graphene with a lateral size around 300 nm, exfoliated from a graphite powder suspension flowing through the microsystem.

Graphene nanosheets were exfoliated from hydrodynamic cavitation performed inside a microchannel.

Facile and Green Synthesis of Graphene-Based Conductive Adhesives via Liquid Exfoliation Process

In this study, we report a facile and green process to synthesize high-quality and few-layer graphene (FLG) derived from graphite via a liquid exfoliation process. The corresponding characterizations of FLG, such as scanning electron microscopy (SEM), transmission electron microscope (TEM), atomic force microscopy (AFM) and Raman spectroscopy, were carried out. The results of SEM show that the lateral size of as-synthesized FLG is 1–5 μm. The results of TEM and AFM indicate more than 80% of graphene layers is <10 layers. The most surprising thing is that D/G ratio of graphite and FLG are 0.15 and 0.19, respectively. The result of the similar D/G ratio demonstrates that little structural defects were created via the liquid exfoliation process. Electronic conductivity tests and resistance of composite film, in terms of different contents of graphite/polyvinylidene difluoride (PVDF) and FLG/PVDF, were carried out. Dramatically, the FLG/PVDF composite demonstrates superior performance compared to the graphite/PVDF composite at the same ratio. In addition, the post-sintering process plays an important role in improving electronic conductivity by 85%. The composition-optimized FLG/PVDF thin film exhibits 81.9 S·cm⁻¹. These results indicate that the developed FLG/PVDF composite adhesives could be a potential candidate for conductive adhesive applications.

Efficient Production of High-Quality Few-Layer Graphene Using a Simple Hydrodynamic-Assisted Exfoliation Method

Graphene, a two-dimensional nanomaterial, has shown tremendous promising applications in a broad range of fields. Mass production of defect-free graphene is a prerequisite for its applications. In this work, by using a needle valve, we propose a simple hydrodynamic-assisted exfoliation method to produce high-quality few-layer graphene flakes. The prepared graphene flakes, with an average layer of 5 (~ 71% less than five layers) and a Raman D/G intensity ratio as low as 0.1, are free of defects and oxidation. The average thickness and length of the few-layer graphene flakes are 2.3 nm (~ 90% < 4 nm) and 1.9 μm (~ 50% in the range of 1-7 μm), respectively. In a lab-scale trial, the concentration of graphene can reach 0.40 g/ml under mild operating conditions (working pressure 20 MPa, 16 cycles), and the corresponding production rate is 0.40 g/h. The hydrodynamic-assisted exfoliation by needle valve potentially offers a simple and efficient method for large-scale production of high-quality graphene.

Liquid-Phase Exfoliation of Graphene: An Overview on Exfoliation Media, Techniques, and Challenges

Graphene, a two-dimensional (2D) carbon nanomaterial, has attracted worldwide attention owing to its fascinating properties. One of critical bottlenecks on some important classes of applications, such as printed electronics, conductive coatings, and composite fillers, is the lack of industrial-scale methods to produce high-quality graphene in the form of liquid suspensions, inks, or dispersions. Since 2008, when liquid-phase exfoliation (LPE) of graphene via sonication was initiated, huge progress has been made in the past decade. This review highlights the latest progress on the successful preparation of graphene in various media, including organic solvents, ionic liquids, water/polymer or surfactant solutions, and some other green dispersants. The techniques of LPE, namely sonication, high-shear mixing, and microfluidization are reviewed subsequently. Moreover, several typical devices of high-shear mixing and exfoliation mechanisms are introduced in detail. Finally, we give perspectives on future research directions for the development of green exfoliation media and efficient techniques for producing high-quality graphene. This systematic exploratory study of LPE will potentially pave the way for the scalable production of graphene, which can be also applied to produce other 2D layered materials, such as BN, MoS₂, WS₂, etc.

Hyperspectral Imaging Microscopy of Acetaminophen Adsorbed on Multiwalled Carbon Nanotubes

In this study, enhanced dark-field hyperspectral imaging (ED-HSI) was employed to directly observe acetaminophen (AAP), a model pharmaceutical and personal care product (PPCP), adsorbed on multiwalled carbon nanotubes with large diameters (L-MWCNT) and small diameters (S-MWCNT) under equilibrium conditions. The ED-HSI results revealed that (1) AAP molecules primarily adsorbed onto the external surfaces, rather than the internal surfaces of L- and S-MWCNT aggregates, (2) or on sidewall of the dispersed tubes, but not at their end caps. Besides, ED-HSI images showed that the surface coverage ratio of AAP/S-MWCNT is smaller than that of AAP/L-MWCNT (1.1 vs 3.4), indicating that there are more available adsorption sites on S-MWCNT than L-MWCNT when the adsorption reached equilibrium. This finding was consistent with the adsorption capacities of S-MWCNT and L-MWCNT (252.7 vs 54.6 mg g^-1). Direct visualization of sorption sites for PPCP molecules provides new insights into the heterogeneous structures and surface properties of MWCNT and helps elucidate the adsorption mechanisms that are fundamental to the design of functional adsorbents for PPCP contaminants.

Green and facile synthesis of few-layer graphene via liquid exfoliation process for Lithium-ion batteries

A green and facile method using jet cavitation (JC) was utilized to prepare few layer graphene (FLG) derived from artificial graphite delamination without adding any strong acids and oxidants. The JC method not only provides high quality FLG with high yield but also demonstrate excellent electrochemical performance as anode materials for Li-ion batteries. Raman spectroscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) as well as BET isotherms and XPS are carried out in this study. The results of atomic force microscopy (AFM) further revealed that up to 85% of the prepared FLG were less than 10 layers. This exfoliation process happened mainly due to the cavitation-induced intensive tensile stress acting on the layered materials. Electrochemical measurements demonstrate that graphite anode delivered only 240 mAh/g while FLG anode achieved more than 322 mAh/g at 5C rate test. These results indicate that JC method not only paves the way for cheaper and safer production of graphene but also holds great potential applications in energy-related technology.

Scalable exfoliation and dispersion of two-dimensional materials - an update

The preparation of dispersions of single- and few-sheet 2D materials in various solvents, as well as the characterization methods applied to such dispersions, is critically reviewed. Motivating factors for producing single- and few-sheet dispersions of 2D materials in liquids are briefly discussed. Many practical applications are expected for such materials that do not require high purity formulations and tight control of donor and acceptor concentrations, as required in conventional Fab processing of semiconductor chips. Approaches and challenges encountered in exfoliating 2D materials in liquids are reviewed. Ultrasonication, mechanical shearing, and electrochemical processing approaches are discussed, and their respective limitations and promising features are critiqued. Supercritical and more conventional liquid and solvent processing are then discussed in detail. The effects of various types of stabilizers, including surfactants and other amphiphiles, as well as polymers, including homopolymeric electrolytes, nonionic polymers, and nanolatexes, are discussed. Consideration of apparent successes of stabilizer-free dispersions indicates that extensive exfoliation in the absence of dispersing aids results from processing-induced surface modifications that promote stabilization of 2D material/solvent interactions. Also apparent paradoxes in "pristineness" and optical extinctions in dispersions suggest that there is much we do not yet quantitatively understand about the surface chemistry of these materials. Another paradox, emanating from modeling dilute solvent-only exfoliation by sonication using polar components of solubility parameters and surface tension for pristine graphene with no polar structural component, is addressed. This apparent paradox appears to be resolved by realizing that the reactivity of graphene to addition reactions of solvent radicals produced by sonolysis is accompanied by unintended polar surface modifications that promote attractive interactions with solvent. This hypothesis serves to define important theoretical and experimental studies that are needed. We conclude that the greatest promise for high volume and high concentration processing lies in applying methods that have not yet been extensively reported, particularly wet comminution processing using small grinding media of various types.

Hybrid AFM for Nanoscale Physicochemical Characterization: Recent Development and Emerging Applications

Atomic force microscopy (AFM) has evolved to be one of the most powerful tools for the characterization of material surfaces especially at the nanoscale. Recent development of AFM has incorporated a suite of analytical techniques including surface-enhanced Raman scattering (SERS) technique and infrared (IR) spectroscopy to further reveal chemical composition and map the chemical distribution. This incorporation not only elevates the functionality of AFM but also increases the resolution limitation of conventional IR and Raman spectroscopy. Despite the rapid development of such hybrid AFM techniques, many unique features, principles, applications, potential pitfalls or artifacts are not well known to the community. This review systematically summarizes the recent relevant literature on hybrid AFM principles and applications. It focuses specially on AFM-IR and AFM-Raman techniques. Various applications in different research fields are critically reviewed and discussed, highlighting the potentials of these hybrid AFM techniques. Here, the major drawbacks and limitations of these two hybrid AFM techniques are presented. The intentions of this article are to shed new light on the future research and achieve improvements in stability and reliability of the measurements.

Graphene reflux: improving the yield of liquid-exfoliated nanosheets through repeated separation techniques

Scalable production of graphene through liquid-phase exfoliation has been plagued by low yields. Although several recent studies have attempted to improve graphene exfoliation technology, the problem of separating colloidal nanosheets from unexfoliated parent material has received far less attention. Here we demonstrate a scalable method for improving nanosheet yield through a facile washing process. By probing the sedimentation of liquid-phase exfoliated slurries of graphene nanosheets and parent material, we found that a portion of exfoliated graphene is entrapped in the sediment, but can be recovered by repeatedly washing the slurry of nanosheet and parent material with additional solvent. We found this process to significantly increase the overall yield of graphene (graphene/parent material) and recover a roughly constant proportion of graphene with each wash. The cumulative amount of graphene recovered is only a function of total solvent volume. Moreover, we found this technique to be applicable to other types of nanosheets such as boron nitride nanosheets.

Challenges in Liquid-Phase Exfoliation, Processing, and Assembly of Pristine Graphene

Recent developments in the exfoliation, dispersion, and processing of pristine graphene (i.e., non-oxidized graphene) are described. General metrics are outlined that can be used to assess the quality and processability of various "graphene" products, as well as metrics that determine the potential for industrial scale-up. The pristine graphene production process is categorized from a chemical engineering point of view with three key steps: i) pretreatment, ii) exfoliation, and iii) separation. How pristine graphene colloidal stability is distinct from the exfoliation step and is dependent upon graphene interactions with solvents and dispersants are extensively reviewed. Finally, the challenges and opportunities of using pristine graphene as nanofillers in polymer composites, as well as as building blocks for macrostructure assemblies are summarized in the context of large-scale production.

Large-Scale Production of Nanographite by Tube-Shear Exfoliation in Water

The number of applications based on graphene, few-layer graphene, and nanographite is rapidly increasing. A large-scale process for production of these materials is critically needed to achieve cost-effective commercial products. Here, we present a novel process to mechanically exfoliate industrial quantities of nanographite from graphite in an aqueous environment with low energy consumption and at controlled shear conditions. This process, based on hydrodynamic tube shearing, produced nanometer-thick and micrometer-wide flakes of nanographite with a production rate exceeding 500 gh^-1 with an energy consumption about 10 Whg^-1. In addition, to facilitate large-area coating, we show that the nanographite can be mixed with nanofibrillated cellulose in the process to form highly conductive, robust and environmentally friendly composites. This composite has a sheet resistance below 1.75 Ω/sq and an electrical resistivity of 1.39×10^-4 Ωm and may find use in several applications, from supercapacitors and batteries to printed electronics and solar cells. A batch of 100 liter was processed in less than 4 hours. The design of the process allow scaling to even larger volumes and the low energy consumption indicates a low-cost process.

Production of Highly Monolayer Enriched Dispersions of Liquid-Exfoliated Nanosheets by Liquid Cascade Centrifugation

While liquid exfoliation is a powerful technique to produce defect-free nanosheets in large quantities, its usefulness is limited by broad nanosheet thickness distributions and low monolayer contents. Here we demonstrate liquid processing techniques, based on iterative centrifugation cascades, which can be designed to achieve either highly efficient nanosheet size-selection and/or monolayer enrichment. The resultant size-selected dispersions were used to establish quantitative metrics to determine monolayer volume fraction, as well as mean nanosheet size and thickness, from standard spectroscopic measurements. Such metrics allowed us to design and optimize centrifugation cascades to enrich liquid exfoliated WS2 dispersions up to monolayer contents of 75%. Monolayer-rich dispersions show relatively bright photoluminescence with narrow line widths (<35 meV) indicating the high quality of the nanosheets. The enriched dispersions display extinction spectra with distinct features, which also allow the direct estimation of monolayer contents.

Fluid dynamics: an emerging route for the scalable production of graphene in the last five years

Fluid dynamics emerging as a promising scalable and efficient way for graphene production is highlighted, with the emphasis set on vortex fluidic devices and pressure- and mixer-driven fluid dynamics and the perspectives on the open key issues.