"Pop-slide" patterning: Rapid fabrication of microstructured PDMS gasket slides for biological applications

Studying the Physical and Chemical Properties of Polydimethylsiloxane Matrix Reinforced by Nanostructured TiO2 Supported on Mesoporous Silica

In this study, a reactive adsorbent filler was integrated into a polymeric matrix as a novel reactive protective barrier without undermining its mechanical, thermal, and chemical properties. For this purpose, newly synthesized TiO₂/MCM/polydimethylsiloxane (PDMS) composites were prepared, and their various properties were thoroughly studied. The filler, TiO₂/MCM, is based on a (45 wt%) TiO₂ nanoparticle catalyst inside the pores of ordered mesoporous silica, MCM-41, which combines a high adsorption capacity and catalytic capability. This study shows that the incorporation of TiO₂/MCM significantly enhances the composite's Young's modulus in terms of tensile strength, as an optimal measurement of 1.6 MPa was obtained, compared with that of 0.8 MPa of pristine PDMS. The composites also showed a higher thermal stability, a reduction in the coefficient of thermal expansion (from 290 to 110 ppm/°C), a 25% reduction in the change in the normalized specific heat capacity, and an increase in the thermal degradation temperatures. The chemical stability in organic environments was improved, as toluene swelling decreased by 40% and the contact angle increased by ~15°. The enhanced properties of the novel synthesized TiO₂/MCM/PDMS composite can be used in various applications where a high adsorption capacity and catalytic/photocatalytic activity are required, such as in protective equipment, microfluidic applications, and chemical sensor devices.

Embedded Ink Writing (EIW) of Polysiloxane Inks

Polysiloxane is a desirable material for the fabrication of devices in microfluidics, lab-on-a-chip, and microelectromechanical systems, but direct patterning of microstructures using liquid polysiloxane resins would require adequate rheological and chemical properties of the resins. In this work, we developed a simple method to fabricate planar microstructures consisting of polysiloxane using commercially available liquid polysiloxane resins without changing their properties. We used a direct ink writing (DIW) printer to dispense curable liquid polysiloxane (with the viscosity in the range of 1-100 Pa·s) in a liquid immiscible with the resins (such as methanol, ethanol, and isopropanol). The contact angle (θ) of the dispensed polysiloxane on the Petri dish increased from 20° in air to 100° in methanol, ethanol, and isopropanol. The increase in the contact angles allowed maintaining the structures of patterned polysiloxane until curing, and the embedding liquid was readily removed by evaporation. We termed this method as embedded ink writing (EIW). The effects of curing time (τ) and nozzle speed (v) on the width of the printed filament (w) were evaluated. EIW achieved the minimum width of the printed filament of 65 μm. EIW enabled direct writing of polysiloxane resins and should find applications in fabricating microfluidic devices, flexible wearables, and soft actuators.

Microraft array-based platform for sorting of viable microcolonies based on cell-lethal immunoassay of intracellular proteins in microcolony biopsies

The majority of bioassays are cell-lethal and thus cannot be used for cell assay and selection prior to live-cell sorting. A quad microraft array-based platform was developed to perform semi-automated cell sampling, bioassay, and banking on ultra-small sample sizes. The system biopsies and collects colony fragments, quantifies intracellular protein levels via immunostaining, and then retrieves the living mother colonies based on the fragments' immunoassay outcome. To accomplish this, a magnetic, microwell-based plate was developed to mate directly above the microraft array and capture colony fragments with a one-to-one spatial correspondence to their mother colonies. Using the Signal Transducer and Activator of Transcription 3 (STAT3) model pathway in basophilic leukemia cells, the system was used to sort cells based on the amount of intracellular STAT3 protein phosphorylation (pSTAT3). Colonies were detected on quad arrays using bright field microscopy with 96 ± 20% accuracy (true-positive rate), 49 ± 3% of the colonies were identified as originating from a single cell, and the majority (95 ± 3%) of biopsied clonal fragments were successfully collected into the microwell plate for immunostaining. After assay, biopsied fragments were matched back to their mother colonies and mother colonies with fragments possessing the greatest and least pSTAT3/STAT3 were resampled for expansion and downstream biological assays for pSTAT3/STAT3 and immune granule exocytosis. This approach has the potential to enable colony screening and sorting based on assays not compatible with cell viability, greatly expanding the cell selection criteria available to identify cells with unique phenotypes for subsequent biomedical research.

Ultrasound-assisted recovery of free-standing high-aspect-ratio micropillars

High-aspect-ratio polymer micropillar arrays are widely employed in microfluidics and microdevices.