Energy and economic analysis of alternatives for the valorization of hydrogen rich stream produced in the aqueous phase reforming of pyrolysis bio-oil aqueous fraction

Aqueous phase reforming has been explored for renewable H2 production from waste biomass. Promising results have been reported for pyrolysis bio-oil aqueous fractions (AFB), but economical assessments are needed to determine process feasibility, which requires both energy consumption minimization and optimal H2 valorization. This work compares different alternatives using process simulation and economic evaluation computational tools. Experimental results and a specific thermodynamic model are used to set mass balances. An adequate heat integration allows to reduce the process energy demand, covering the 100 % of the reactor duty. Optimal H2 unit cost is achieved if part of the produced H2 is valorized for energy self-covering and the rest is commercialized. Renewable H2 net production of c.a. 3.3 kgH2/m3 of treated AFB at a preliminary 1-2 €/kg unit cost is estimated, which can be considered as competitive with green H2, even though a case of diluted AFB is considered.

Products distribution and sulfur fixation during the pyrolysis of CaO conditioned textile dyeing sludge: Effects of pyrolysis temperature and heating rate

Textile dyeing sludge (TDS) is a typical industrial solid waste whose amount surged with the textile industry's development. Pyrolysis treatment is a promising technique for TDS to realize harmless disposal and resource reuse. However, the high content of organic compounds would cause sulfurous pollutants emission, reducing the economic feasibility during pyrolysis. This study aimed to fill the knowledge gaps about the thermal behavior, products distribution, kinetics, and sulfur transformation during TDS pyrolysis in 350-575 ℃ with the heating rate of 60, 600, and 6000 ℃/min, then investigate the sulfur fixation effect of CaO under representative conditions (350 ℃, 650 ℃ with 60 ℃/min, 6000 ℃/min). The primary decomposition stage of TDS is observed in 127-557 ℃, following the Avrami-Erofeev (n = 3) model, while the activation energy presents a convergent tendency with the increased heating rate. The pyrolysis temperature and heating rates impact the cracking of organic compounds, while a weakening effect is found for the sulfur distribution. CaO addition could efficiently realize sulfur fixation in char by absorbing sulfurous gas products, but SO₂ escape appeared with the increased CaO fraction. Pyrolysis condition at 650 ℃-60 ℃/min with 10 wt% CaO addition is recommended to achieve high sulfur retention, and the sulfur transformation mechanism in char during the TDS pyrolysis with and without CaO is proposed. Our findings provide novel and fundamental insights into the efficient disposal and pollution control during TDS pyrolysis.

Catalytic pyrolysis of lignocellulosic biomass for bio-oil production: A review

Catalytic pyrolysis has been widely explored for bio-oil production from lignocellulosic biomass owing to its high feasibility and large-scale production potential. The aim of this review was to summarize recent findings on bio-oil production through catalytic pyrolysis using lignocellulosic biomass as feedstock. Lignocellulosic biomass, structural components and fundamentals of biomass catalytic pyrolysis were explored and summarized. The current status of bio-oil yield and quality from catalytic fast pyrolysis was reviewed and presented in the current review. The potential effects of pyrolysis process parameters, including catalysts, pyrolysis conditions, reactor types and reaction modes on bio-oil production are also presented. Techno-economic analysis of full-scale commercialization of bio-oil production through the catalytic pyrolysis pathway was reviewed. Further, limitations associated with current practices and future prospects of catalytic pyrolysis for production of high-quality bio-oils were summarized. This review summarizes the process of bio-oil production from catalytic pyrolysis and provides a general scientific reference for further studies.

Corncob pyrolysis: Improvement in hydrocarbon group types distribution of bio oil from co-catalysis over HZSM-5 and activated carbon

Zeolite and activated carbon (AC) have been demonstrated as promising and facile catalysts in degrading biomass into high-value added chemicals and bio-fuels, while the effects of combining zeolite and AC on the catalytic degradation of biomass have not been well understood. Here, co-catalytic pyrolysis of corncob over HZSM-5 and AC to produce aromatic-rich bio-oils was investigated for the first time. The effects of HZSM-5/AC ratio, pyrolysis temperature and catalyst/corncob ratio on products yields and components were explored. The optimal conversion condition was HZSM-5/AC ratio of 2:1, pyrolysis temperature of 500 ℃ and catalyst/corncob ratio of 1:1. Up to 97.47% of the obtained bio-oil chemicals were jet-fuel ranged hydrocarbons, in which the selectivity of aromatics was 96.56%. The results revealed the existence of synergistic effect between HZSM-5 and AC. The present work suggested an economical and novel pathway to produce transportation jet fuel to ultimately expand the biomass application.

Advancements in the Conversion of Lipid-Rich Biowastes and Lignocellulosic Residues into High-Quality Road and Jet Biofuels Using Nanomaterials as Catalysts

At present, the majority of available road and jet biofuels are produced from oleochemical feedstocks that include vegetable oils and biowastes such as waste cooking oils and animal fats. Additionally, one of the most promising ways to achieve long-term environmental goals is to sustainably use lignocellulosic residues. These resources must be treated through a deoxygenation process and subsequent upgrading processes to obtain high-quality road and jet biofuels. Accordingly, in this review, we explore recent advancements in the deoxygenation of oleochemical and lignocellulosic feedstocks in the absence of hydrogen to produce high-quality road and jet biofuels, mainly focusing on the use of nanomaterials as catalysts and the valorization of lipid-rich biowastes and lignocellulosic residues. As a result, we found that regardless of the catalyst particle size, the coexistence of basic sites and weak/medium acid sites is highly important in catalytic systems. Basic sites can enhance the removal of oxygenates via decarboxylation and decarbonylation reactions and inhibit coke formation, while weak/medium acid sites can enhance the cracking reaction. Additionally, the extraction of value-added derivatives from lignocellulosic residues and their subsequent upgrade require the use of advanced methods such as the lignin-first approach and condensation reactions.

Regeneration of pristine HZSM-5 extrudates during the production of deeply deoxygenated bio-oil from ex situ catalytic fast pyrolysis of biomass in a bench-scale fluidised-bed reactor

Deeply deoxygenated bio-oil with ∼1 wt% oxygen is produced in ex situ catalytic fast pyrolysis applying an unmodified HZSM-5 with good regeneration performance.

Biomass Fast Pyrolysis Vapor Upgrading over γ-Alumina, Hydrotalcite, Dolomite and Effect of Na2CO3 Loading: A Pyro Probe GCMS Study

The influence of γ-alumina, hydrotalcite, dolomite and Na2CO3 loaded γ-alumina, hydrotalcite, dolomite on fast pyrolysis vapor upgrading of beechwood was investigated using an analytical pyro probe-gas chromatography/mass spectrometry instrument (Py-GC/MS) at a temperature of 500 °C. Overall, this research showcased that these catalysts can deoxygenate biomass pyrolysis vapors into a mixture of intermediate compounds which have substantially lower oxygen content. The intermediate compounds are deemed to be suitable for downstream hydrodeoxygenation processes and it also means that hydrogen consumption will be reduced as a result of moderate in-situ deoxygenation. Among the support catalysts, the application of hydrotalcite yielded the best results with the formation of moderately deoxygenated compounds such as light phenols, mono-oxy ketones, light furans and hydrocarbons with a TIC area % of 7.5, 44.8, 9.8 and 9.8, respectively. In addition, acids were considerably reduced. Dolomite was the next most effective catalyst as γ-alumina retained most of the acids and other oxygenates. Na2CO3 loading on γ-alumina had a noticeable effect on eliminating more or less all the acids, enhancing the mono-oxy-ketones and producing lighter furans. In contrast, Na2CO3 loading on dolomite and hydrotalcite did not show a major impact on the composition except for further enhancing the mono-oxy-ketones (e.g., acetone and cyclopentenones). Additionally, in the case of hydrotalcite and γ-alumina, Na2CO3 loading suppressed the formation of hydrocarbons. In this research, the composition of pyrolytic vapors as a result of catalysis is elaborated further under the specific oxygenate groups such as acids, phenolics, furanics, ketones and acids. Further the catalysts were also characterized by BET, XRD and TGA analysis.

Supercritical Carbon Dioxide Extraction of Lignocellulosic Bio-Oils: The Potential of Fuel Upgrading and Chemical Recovery

Bio-oils derived from the thermochemical processing of lignocellulosic biomass are recognized as a promising platform for sustainable biofuels and chemicals. While significant advances have been achieved with regard to the production of bio-oils by hydrothermal liquefaction and pyrolysis, the need for improving their physicochemical properties (fuel upgrading) or for recovering valuable chemicals is currently shifting the research focus towards downstream separation and chemical upgrading. The separation of lignocellulosic bio-oils using supercritical carbon dioxide (sCO2) as a solvent is a promising environmentally benign process that can play a key role in the design of innovative processes for their valorization. In the last decade, fundamental research has provided knowledge on supercritical extraction of bio-oils. This review provides an update on the progress of the research in sCO2 separation of lignocellulosic bio-oils, together with a critical interpretation of the observed effects of the extraction conditions on the process yields and the quality of the obtained products. The review also covers high-pressure phase equilibria data reported in the literature for systems comprising sCO2 and key bio-oil components, which are fundamental for process design. The perspective of the supercritical process for the fractionation of lignocellulosic bio-oils is discussed and the knowledge gaps for future research are highlighted.

Scaling-Up of Bio-Oil Upgrading during Biomass Pyrolysis over ZrO2 /ZSM-5-Attapulgite

Ex situ catalytic biomass pyrolysis was investigated at both laboratory and bench scale by using a zeolite ZSM-5-based catalyst for selectively upgrading the bio-oil vapors. The catalyst consisted of nanocrystalline ZSM-5, modified by incorporation of ZrO₂ and agglomerated with attapulgite (ZrO₂ /n-ZSM-5-ATP). Characterization of this material by means of different techniques, including CO₂ and NH₃ temperature-programmed desorption (TPD), NMR spectroscopy, UV/Vis microspectroscopy, and fluorescence microscopy, showed that it possessed the right combination of accessibility and acid-base properties for promoting the conversion of the bulky molecules formed by lignocellulose pyrolysis and their subsequent deoxygenation to upgraded liquid organic fractions (bio-oil). The results obtained at the laboratory scale by varying the catalyst-to-biomass ratio (C/B) indicated that the ZrO₂ /n-ZSM-5-ATP catalyst was more efficient for bio-oil deoxygenation than the parent zeolite n-ZSM-5, producing upgraded bio-oils with better combinations of mass and energy yields with respect to the oxygen content. The excellent performance of the ZrO₂ /n-ZSM-5-ATP system was confirmed by working with a continuous bench-scale plant. The scale-up of the process, even with different raw biomasses as the feedstock, reaction conditions, and operation modes, was in line with the laboratory-scale results, leading to deoxygenation degrees of approximately 60 % with energy yields of approximately 70 % with respect to those of the thermal bio-oil.

The crucial role of clay binders in the performance of ZSM-5 based materials for biomass catalytic pyrolysis

The effect of agglomerating ZrO₂/n-ZSM-5 catalyst with different clays on biomass catalytic pyrolysis is evaluated.

Effects of the controllable mesostructure of nano-sized ZSM-5 on the co-cracking of phenolic bio-oil model compounds and ethanol

The mesopore shape and distribution of mesostructured ZSM-5 showed a major influence on aromatics production of co-cracking of phenolic bio-oil and ethanol.

Catalytic fast pyrolysis of durian rind using silica-alumina catalyst: Effects of pyrolysis parameters

Silica-alumina catalyst was prepared and used in the catalytic fast pyrolysis of durian rind in a drop-type two-stage reactor. The effects of catalytic temperature (400 °C-600 °C) and catalyst-to-durian rind ratio (1:30-3:30) were evaluated. Bio-oil yield was increased with increased catalytic temperature due to considerable dehydration process, but it was reduced with high catalyst loading due to the overcracking of organics into light gases. Silica-alumina catalyst possessed good selectivity and the products changed according to the temperature. The major components in bio-oil were hydrocarbons, furan derivatives, and aromatic compounds at 400 °C, 500 °C, and 600 °C, respectively. The hydrogen and carbon contents of bio-oil were reduced with high catalyst loading due to the overcracking of organics, and the deoxygenation process became unfavorable. The silica-alumina catalyst worked well in catalytic fast pyrolysis of durian rind, and the condition may be adjusted based on the desired products.

Hydrodeoxygenation of gamma-valerolactone on transition metal phosphide catalysts

The catalytic hydrodeoxygenation (HDO) of the cyclic five-membered ester gamma-valerolactone (GVL-C₅H₈O₂) on a series of supported metal phosphide catalysts and a commercial Pd/Al₂O₃ catalyst was studied at 0.5 MPa.