Simultaneous synthesis of graphite-like and amorphous carbon materials via solution plasma and their evaluation as additive materials for cathode in Li-O2 battery

Cathode materials are essential for enhancing electrocatalytic activity in energy-conversion devices. Carbon is one of the most suitable cathodic materials for Li–O₂ batteries owing to its chemical and thermal stability. Carbon materials synthesized from tributyl borate (TBB) using a nonthermal solution plasma method were characterized using x‐ray diffraction, Raman, field emission scanning electron microscopy (FE-SEM), transmission electron microscopy, and x-ray photoelectron spectroscopy and were evaluated as additive materials for cathodes in a Li–O₂ battery. Two separate carbon materials were formed at the same time, a carbon dispersed in solution and a carbon precipitate at the bottom of the reactor, which had amorphous and graphite-like structures, respectively. The amorphous carbon contained boron and tungsten carbide, and the graphite-like carbon had more defects and electronic conductivity. The crystallinity and density of defects in the graphite-like carbon could be tuned by changing the SP operating frequency. The Li–O₂ battery with the amorphous carbon containing boron and tungsten carbide was found to have a high capacity, while the one with the graphite-like carbon showed an affinity for the formation of Li₂O₂, which is the desired discharge product, and exhibited high cycling performance.

Hybrid Molybdenum Carbide/Heteroatom-Doped Carbon Electrocatalyst for Advanced Oxygen Evolution Reaction in Hydrogen Production

Hydrogen energy is one of the key technologies that can help to prevent global warming. A water electrolysis process can be used to produce hydrogen, in which hydrogen is produced at one electrode of the electrochemical cell, and oxygen is produced at the other electrode. On the other hand, the oxygen evolution reaction (OER) requires multiple reaction steps and precious-metal-based catalysts (e.g., Ru/C, Ir/C, RuO2, and IrO2) as electrocatalysts to improve the reaction rate. Their high cost and limited supply, however, limit their applications to the mass production of hydrogen. In this study, boron, nitrogen-doped carbon incorporated with molybdenum carbide (MoC-BN/C) was synthesized to replace the precious-metal-based catalysts in the OER. B, N-doped carbon with nanosized molybdenum nanoparticles was fabricated by plasma engineering. The synthesized catalysts were heat-treated at 600, 700, and 800 °C in nitrogen for one hour to enhance the conductivity. The best MoC-BN/C electrocatalysts (heated at 800 °C) exhibited superior OER catalytic activity: 1.498 V (vs. RHE) and 1.550 V at a current density of 10 and 100 mA/cm2, respectively. The hybrid electrocatalysts even outperformed the noble electrocatalyst (5 wt.% Ru/C) with higher stability. Therefore, the hybrid electrocatalyst can replace expensive precious-metal-based catalysts for the upcoming hydrogen economy.

Enhanced Electrocatalytic Stability of Platinum Nanoparticles Supported on Sulfur-Doped Carbon using in-situ Solution Plasma

The metal-air battery is a form of renewable energy generation technology that produces energy electrochemically and can address energy concerns in the near future. However, state-of-the-art Pt electrocatalysts often suffer from agglomeration or detachment from carbon supports under prolonged operation, eventually limiting the long-term utilization of metal-air batteries. In this work, Pt nanoparticles were deposited on sulfur-doped nanocarbon to increase its stability. We first synthesized sulfur-doped (S-doped) and pristine carbon as support materials via a plasma process, and thereafter loaded platinum (Pt) nanoparticles onto the S-doped and pristine carbon matrix. From a sintering test at 600 °C, the Pt nanoparticles supported on pristine carbon increased from 2.4 to 5.2 nm; meanwhile, the average size of Pt NPs supported on S-doped carbon only increased from 2.2 to 2.51 nm. From the electrochemical analyses, the mass activity of Pt on pristine and S-doped carbon supports decreased by 25% and 10%, respectively, after 1500 cycles. The results proposed that the sulfide C-S-C bond provided a strong platinum-S-doped carbon support interaction between the support materials and the loaded Pt nanoparticles. Thus, S-doped carbon supports can serve as a stabilizer of Pt nanoparticles to enhance their durability in the application of metal-air batteries and other electrochemical devices.

The solution plasma process for heteroatom-carbon nanosheets: the role of precursors

The solution plasma process (SPP), known as non-equilibrium cold plasma at atmospheric pressure and room temperature, was used to investigate the synthesis of nitrogen-carbon nasnosheets (NCNs). To verify the effect of elementary composition and structure of N-methyl-2-pyrrolidone (NMP), various precursors were used in the SPP to synthesize NCNs via the bottom-up synthesis method for the first time. The NCNs were analyzed by transmission electron microscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy. Among the various precursors, SPP of 2-pyrrolidone was demonstrated to facilitate the formation of highly ordered NCNs. On the other hand, the SPP with cyclopentanone, cyclohexanone and pyrrole did not lead to the formation of carbon nanosheets. The results of this study would uncover new parameter fields for the growth of heteroatom-carbon nanosheets using this synthesis system. In addition, the study is expected to contribute toward research in improving the large-area growth and quality of two-dimensional nanostructures, such as heteroatom-carbon nanosheets or graphene, for various applications in other synthesis methods.

Fastest Formation Routes of Nanocarbons in Solution Plasma Processes

Although solution-plasma processing enables room-temperature synthesis of nanocarbons, the underlying mechanisms are not well understood. We investigated the routes of solution-plasma-induced nanocarbon formation from hexane, hexadecane, cyclohexane, and benzene. The synthesis rate from benzene was the highest. However, the nanocarbons from linear molecules were more crystalline than those from ring molecules. Linear molecules decomposed into shorter olefins, whereas ring molecules were reconstructed in the plasma. In the saturated ring molecules, C-H dissociation proceeded, followed by conversion into unsaturated ring molecules. However, unsaturated ring molecules were directly polymerized through cation radicals, such as benzene radical cation, and were converted into two- and three-ring molecules at the plasma-solution interface. The nanocarbons from linear molecules were synthesized in plasma from small molecules such as C2 under heat; the obtained products were the same as those obtained via pyrolysis synthesis. Conversely, the nanocarbons obtained from ring molecules were directly synthesized through an intermediate, such as benzene radical cation, at the interface between plasma and solution, resulting in the same products as those obtained via polymerization. These two different reaction fields provide a reasonable explanation for the fastest synthesis rate observed in the case of benzene.

Selective nitrogen bonding states in nitrogen-doped carbon via a solution plasma process for advanced oxygen reduction reaction

Selective nitrogen bonding within nitrogen-doped carbon nanoparticles was achieved by altering linear and heterocyclic precursor via solution plasma.