A Mechanistic Overview of the Current Status and Future Challenges of Aluminum Anode and Electrolyte in Aluminum-Air Batteries

Aluminum-air batteries (AABs) are regarded as attractive candidates for usage as an electric vehicle power source due to their high theoretical energy density (8100 Wh kg-1 ), which is considerably higher than that of lithium-ion batteries. However, AABs have several issues with commercial applications. In this review, we outline the difficulties and most recent developments in AABs technology, including electrolytes and aluminum anodes, as well as their mechanistic understanding. First, the impact of the Al anode and alloying on battery performance is discussed. Then we focus on the impact of electrolytes on battery performances. The possibility of enhancing electrochemical performances by adding inhibitors to electrolytes is also investigated. Additionally, the use of aqueous and non-aqueous electrolytes in AABs is also discussed. Finally, the challenges and potential future research areas for the advancement of AABs are suggested.

A Mechanistic Overview of the Current Status and Future Challenges in Air Cathode for Aluminum Air Batteries

Aluminum air batteries (AABs) are a desirable option for portable electronic devices and electric vehicles (EVs) due to their high theoretical energy density (8100 Wh K-1 ), low cost, and high safety compared to state-of-the-art lithium-ion batteries (LIBs). However, numerous unresolved technological and scientific issues are preventing AABs from expanding further. One of the key issues is the catalytic reaction kinetics of the air cathode as the fuel (oxygen) for AAB is reduced there. Additionally, the performance and price of an AAB are directly influenced by an air electrode integrated with an oxygen electrocatalyst, which is thought to be the most crucial element. In this study, we covered the oxygen chemistry of the air cathode as well as a brief discussion of the mechanistic insights of active catalysts and how they catalyze and enhance oxygen chemistry reactions. There is also extensive discussion of research into electrocatalytic materials that outperform Pt/C such as nonprecious metal catalysts, metal oxide, perovskites, metal-organic framework, carbonaceous materials, and their composites. Finally, we provide an overview of the present state, and possible future direction for air cathodes in AABs.

Selectivity of Mixed Iron-Cobalt Spinels Deposited on a N,S-Doped Mesoporous Carbon Support in the Oxygen Reduction Reaction in Alkaline Media

One of the practical efforts in the development of oxygen reduction reaction (ORR) catalysts applicable to fuel cells and metal-air batteries is focused on reducing the cost of the catalysts production. Herein, we have examined the ORR performance of cheap, non-noble metal based catalysts comprised of nanosized mixed Fe-Co spinels deposited on N,S-doped mesoporous carbon support (N,S-MPC). The effect of the chemical and phase composition of the active phase on the selectivity of catalysts in the ORR process in alkaline media was elucidated by changing the iron content. The synthesized materials were thoroughly characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD), and Raman spectroscopy (RS). Detailed S/TEM/EDX and Raman analysis of the phase composition of the synthesized ORR catalysts revealed that the dominant mixed iron-cobalt spinel is accompanied by minor fractions of bare cobalt and highly dispersed spurious iron oxides (Fe2O3 and Fe3O4). The contribution of individual phases and their degree of agglomeration on the carbon support directly influence the selectivity of the obtained catalysts. It was found that the mixed iron-cobalt spinel single phase gives rise to significant improvement of the catalyst selectivity towards the desired 4e- reaction pathway, in comparison to the reference bare cobalt spinel, whereas spurious iron oxides play a negative role for the catalyst selectivity.

Nitrogen-Doped Ketjenblack Carbon Supported Co3O4 Nanoparticles as a Synergistic Electrocatalyst for Oxygen Reduction Reaction

Developing a highly active and cost-effective cathode electrocatalyst with strong stability for oxygen reduction reaction (ORR) is extremely necessary. In this work, we reported a facile synthetic path to prepare a hybrid nanostructure formed of nitrogen-doped Ketjenblack carbon (N-KC) supported Co₃O₄ nanoparticles (Co₃O₄/N-KC), which could be used as a promising and stable electrocatalyst for ORR. Compared with the physical mixture of Co₃O₄ and N-KC and pure N-KC samples, the resulting Co₃O₄/N-KC nanohybrid afforded remarkably superb ORR activity with a half-wave potential of 0.82 V (vs. reversible hydrogen electrode, RHE) and a limiting current density of 5.70 mA cm^-2 in KOH solution (0.1 M). Surprisingly, the Co₃O₄/N-KC sample possessed a similar electrocatalytic activity but better durability to the 20 wt% Pt/C catalyst. The remarkable ORR activity of the Co₃O₄/N-KC nanohybrid was mainly due to the strong coupling effect between Co₃O₄ and N-KC, the N species dopant, high electroconductivity, and the large BET surface area. Our work enlightens the exploitation of advanced Co₃O₄/carbon hybrid material alternative to the Pt-based electrocatalysts.

In-situ Electrodeposition of Highly Active Silver Catalyst on Carbon Fiber Papers as Binder Free Cathodes for Aluminum-air Battery

Carbon fiber papers supported Ag catalysts (Ag/CFP) with different coverage of electro-active site are prepared by electrochemical deposition and used as binder free cathodes in primary aluminum-air (Al-air) battery. Scanning Electron Microscopy and X-ray Diffraction studies are carried out to characterize the as-prepared Ag/CFP air cathodes. Oxygen reduction reaction (ORR) activities on these air cathodes in alkaline solutions are systematic studied. A newly designed aluminum-air cell is used to further determine the cathodes performance under real operation condition and during the test, the Ag/CFP electrodes show outstanding catalytic activity for ORR in concentrated alkaline electrolyte, and no obvious activity degradation is observed after long-time discharge. The electrochemical test results display the dependence of coverage of the electro-active Ag on the catalytic performance of the air cathodes. The resulting primary Al-air battery made from the best-performing cathode shows an impressive discharge peak power density, outperforming that of using commercial nano-manganese catalyst air electrodes.

Co-SrCO3/N-doped carbon: a highly efficient hybrid electrocatalyst for the oxygen reduction reaction and Zn–air batteries

SrCO₃ with surface SrO was used to develop Co-SrCO₃/NC electrocatalysts with high performance for the ORR and Zn–air batteries.

Selective nitrogen bonding states in nitrogen-doped carbon via a solution plasma process for advanced oxygen reduction reaction

Selective nitrogen bonding within nitrogen-doped carbon nanoparticles was achieved by altering linear and heterocyclic precursor via solution plasma.