Mechanism of Supplemental Activator and Reducing Agent Atom Transfer Radical Polymerization Mediated by Inorganic Sulfites: Experimental Measurements and Kinetic Simulations

Toward Green Atom Transfer Radical Polymerization: Current Status and Future Challenges

Reversible-deactivation radical polymerizations (RDRPs) have revolutionized synthetic polymer chemistry. Nowadays, RDRPs facilitate design and preparation of materials with controlled architecture, composition, and functionality. Atom transfer radical polymerization (ATRP) has evolved beyond traditional polymer field, enabling synthesis of organic-inorganic hybrids, bioconjugates, advanced polymers for electronics, energy, and environmentally relevant polymeric materials for broad applications in various fields. This review focuses on the relation between ATRP technology and the 12 principles of green chemistry, which are paramount guidelines in sustainable research and implementation. The green features of ATRP are presented, discussing the environmental and/or health issues and the challenges that remain to be overcome. Key discoveries and recent developments in green ATRP are highlighted, while providing a perspective for future opportunities in this area.

Catalytic Halogen Exchange in Supplementary Activator and Reducing Agent Atom Transfer Radical Polymerization for the Synthesis of Block Copolymers

Synthesis of block copolymers (BCPs) by catalytic halogen exchange (cHE) is reported, using supplemental activator and reducing agent Atom Transfer Radical Polymerization (SARA ATRP). The cHE mechanism is based on the use of a small amount of a copper catalyst in the presence of a suitable excess of halide ions, for the synthesis of block copolymers from macroinitiators with monomers of mismatching reactivity. cHE overcomes the problem of inefficient initiation in block copolymerizations in which the second monomer provides dormant species that are more reactive than the initiator. Model macroinitiators with low dispersity are prepared and extended to afford well-defined block copolymers of various compositions. Combined cHE/SARA ATRP is therefore a simple and potent polymerization tool for the copolymerization of a wide range of monomers allowing the production of tailored block copolymers.

Polymer Brushes via Surface-Initiated Electrochemically Mediated ATRP: Role of a Sacrificial Initiator in Polymerization of Acrylates on Silicon Substrates

Silicon wafers as semiconductors are essential components of integrated circuits in electronic devices. For this reason, modification of the silicon surface is an important factor in the manufacturing of new hybrid materials applied in micro- and nanoelectronics. Herein, copolymer brushes of hydrophilic poly(2-hydroxyethyl acrylate) (PHEA) and hydrophobic poly(tert-butyl acrylate) (PtBA) were grafted from silicon wafers via simplified electrochemically mediated atom transfer radical polymerization (seATRP) according to a surface-initiated approach. The syntheses of PHEA-b-PtBA copolymers were carried out with diminished catalytic complex concentration (successively 25 and 6 ppm of Cu). In order to optimize the reaction condition, the effect of the addition of a supporting electrolyte was investigated. A controlled increase in PHEA brush thickness was confirmed by atomic force microscopy (AFM). Various other parameters including contact angles and free surface energy (FSE) for the modified silicon wafer were presented. Furthermore, the effect of the presence of a sacrificial initiator in solution on the thickness of the grafted brushes was reported. Successfully fabricated inorganic–organic hybrid nanomaterials show potential application in biomedicine and microelectronics devices, e.g., biosensors.

Synthetic approaches for multiblock copolymers

Multiblock copolymers (MBCs) are an emerging class of synthetic polymers that exhibit different macromolecular architectures and behaviours to those of homopolymers or di/triblock copolymers.

Thiourea Dioxide As a Green and Affordable Reducing Agent for the ARGET ATRP of Acrylates, Methacrylates, Styrene, Acrylonitrile, and Vinyl Chloride

Thiourea dioxide, a green and inexpensive compound used at industrial scale, was employed as reducing agent for the controlled polymerization of a wide range of monomer families, namely, acrylates (methyl acrylate, 2-hydroxyethyl acrylate, butyl acrylate, methacrylates (2-(dimethylamino)ethyl methacrylate, 2-aminoethyl methacrylate hydrochloride, and methyl methacrylate), styrene, acrylonitrile, and vinyl chloride (nonactivated monomer) by ATRP. Mechanistic studies confirmed that the polymerizations are ruled by the activators regenerated by electron transfer (ARGET) mechanism. It is worth noting that vinyl chloride has never been polymerized by ARGET ATRP. The system proved to be very versatile and robust, working in organic solvents, organic/water mixtures, and aqueous medium at near room temperature with low metal catalyst concentration. Chain extension experiments confirmed the high chain-end functionality of the polymers, allowing the preparation of several well-defined block copolymers.

Fast track access to multi-block copolymers via thiol-bromo click reaction of telechelic dibromo polymers

Multi-block copolymers offer a plethora of exciting properties, easily tuned by modulating parameters such as monomer composition, block length, block number and dispersity.

Direct ATRP of Methacrylic Acid with Iron-Porphyrin Based Catalysts

An iron porphyrin catalyst, derived from the active center of proteins such as horseradish peroxidase and hemoglobin, was successfully used for the atom transfer radical polymerizations (ATRP) of methacrylic acid. ATRP of methacrylic acid and other acidic monomers is challenging due to Cu complexation by carboxylates, protonation of the ligand, and displacement of the halogen chain end. A robust mesohemin-based catalyst provided controlled ATRP of methacrylic acid, yielding poly(methacrylic acid) with Mn ≥ 20000 and dispersity Đ < 1.5. Retention of halogen chain end was confirmed by successful chain extension of a poly-(methacrylic acid)-Br macroinitiator.

Externally controlled atom transfer radical polymerization

ATRP can be externally controlled by electrical current, light, mechanical forces and various chemical reducing agents. The mechanistic aspects and preparation of polymers with complex functional architectures and their applications are critically reviewed.