Pretreatment to Retrieve Xylose and Xylooligosaccharides by HCl Gas Directly from Biomass

In this study, anhydrous hydrogen chloride gas was employed to selectively hydrolyze hemicellulose from aspen wood flour utilizing a gas-solid system. Selectivity toward hemicellulose was achieved by adjusting the acid concentration inside wood flour to 36% during gas hydrolysis, so only hemicellulose and disordered cellulose would be degraded during hydrolysis. Process parameters included the moisture content of the aspen wood flour (20%, 40%, and 60%) and reaction times from 30 min to 24 h. The optimal reaction conditions for the production of xylose and xylooligosaccharides was achieved with 40% moisture content and 6 h reaction time. Under these parameters, it was possible to retrieve 84% of the available xylan from aspen wood flour with only 1% glucan degradation.

High-yield and scalable cellulose nanomesh preparation via dilute acid vapor and enzymatic hydrolysis-mediated nanofabrication

Nanocellulose has received considerable attention in diverse research fields owing to its unique nanostructure-mediated physicochemical properties. However, classical acid hydrolysis usually destroys the microstructural integrity of cellulose, leading to the violent dissociation of cellulose into low-dimensional nanofibers and limiting the formation of intact structures with high specific surface areas. Herein, we have optimized the methodology of dilute acid vapor hydrolysis combined with the enzymatic hydrolysis (DAVE) method and investigated the pore formation mechanism of cellulose nanomesh (CNM). Benefiting from the selective nano-engraving effect of hydrochloric acid vapor on the amorphous region of cellulose followed by widening of the three-dimensional nanopores using enzymatic hydrolysis, confirmed by topographic, spectroscopic, and crystallographic tests, the as-prepared CNM, significantly different from the existing nanocellulose, exhibited improved specific surface area (98.37 m2/g), high yield (88.5 %), high crystallinity (73.4 %), and excellent thermal stability (375.4 °C). The proposed DAVE approach may open a new avenue for nanocellulose manufacturing.

Recent advances in sustainable preparation of cellulose nanocrystals via solid acid hydrolysis: A mini-review

As a green and renewable nanomaterial, cellulose nanocrystals (CNC) have received numerous attention due to the unique structural features and superior physicochemical properties. Conventionally, CNC was isolated from lignocellulosic biomass mostly depending on sulfuric or hydrochloric acid hydrolysis. Although this approach is effective, some critical issues such as severe equipment corrosion, excessive cellulose degradation, serious environmental pollution, and large water usage are inevitable. Fortunately, solid acid hydrolysis is emerging as an economical and sustainable CNC production technique and has achieved considerable progress in recent years. Herein, the preparation of CNC by solid acid hydrolysis was summarized systematically, including organic solid acids (citric, maleic, oxalic, tartaric, p-toluenesulfonic acid) and inorganic solid acids (phosphotungstic, phosphoric, and Lewis acid). The advantages and disadvantages of organic and inorganic solid acid hydrolysis methods were evaluated comprehensively. Finally, the challenges and opportunities in the later exploitation and application of solid acid hydrolysis to prepare CNC in the industrial context are discussed. Considering the future development of this technology in the large-scale CNC production, much more efforts should be made in lowering CNC processing cost, fabricating high-solid-content and re-dispersible CNC, developing value-added applications of CNC, and techno-economic analysis and life cycle assessment on the whole process.

Production of Water-Soluble Carbohydrates from Aspen Wood Flour with Hydrogen Chloride Gas

The aim of this study was to optimize the reaction conditions for concentrated acid hydrolysis of aspen wood flour by employing anhydrous hydrogen chloride gas to produce fermentable sugars. Gas hydrolysis with HCl was conducted both with and without temperature control during hydrolysis under a relatively low pressure of 0.1 MPa. Process parameters for HCl gas hydrolysis included the moisture content of aspen wood flour (0.7-50%) and reaction time under pressure (30 min to 24 h). In addition, liquid-phase hydrolysis with concentrated hydrochloric acid was conducted in concentrations of 32-42% and 15 min to 24 h reaction times for comparison with the gas-phase process. The highest yields (>90%) for water-soluble carbohydrates from aspen wood flour were achieved with temperature-controlled gas hydrolysis using 50% moisture content and 2 h total reaction time, which is in line with the previous research and comparable to hydrolysis with concentrated (42%) hydrochloric acid.

Efficient Isolation Method for Highly Charged Phosphorylated Cellulose Nanocrystals

Phosphorylation of cellulose nanocrystals (CNCs) has remained a marginal activity despite the undisputed application potential in flame-retardant materials, sustainable high-capacity ion-exchange materials, or substrates for biomineralization among others. This is largely due to strenuous extraction methods prone to a combination of poor reproducibility, low degrees of substitution, disappointing yields, and impractical reaction sequences. Here, we demonstrate an improved methodology relying on the modification routines for phosphorylated cellulose nanofibers and hydrolysis by gaseous HCl to isolate CNCs. This allows us to overcome the aforementioned shortcomings and to reliably and reproducibly extract phosphorylated CNCs with exceptionally high surface charge (∼2000 mmol/kg) in a straightforward routine that minimizes water consumption and maximizes yields. The CNCs were characterized by NMR, ζpotential, conductometric titration, thermogravimetry, elemental analysis, wide-angle X-ray scattering, transmission electron microscopy, and atomic force microscopy.

Understanding Nanocellulose-Water Interactions: Turning a Detriment into an Asset

Modern technology has enabled the isolation of nanocellulose from plant-based fibers, and the current trend focuses on utilizing nanocellulose in a broad range of sustainable materials applications. Water is generally seen as a detrimental component when in contact with nanocellulose-based materials, just like it is harmful for traditional cellulosic materials such as paper or cardboard. However, water is an integral component in plants, and many applications of nanocellulose already accept the presence of water or make use of it. This review gives a comprehensive account of nanocellulose-water interactions and their repercussions in all key areas of contemporary research: fundamental physical chemistry, chemical modification of nanocellulose, materials applications, and analytical methods to map the water interactions and the effect of water on a nanocellulose matrix.

Degradation of cellulose polymorphs into glucose by HCl gas with simultaneous suppression of oxidative discoloration

As cellulose is the main polysaccharide in biomass, its degradation into glucose is a major undertaking in research concerning biofuels and bio-based platform chemicals. Here, we show that pressurized HCl gas is able to efficiently hydrolyze fibers of different crystalline forms (polymorphs) of cellulose when the water content of the fibers is increased to 30-50 wt%. Simultaneously, the harmful formation of strongly chromophoric humins can be suppressed by a simple addition of chlorite into the reaction system. 50-70 % glucose yields were obtained from cellulose I and II polymorphs while >90 % monosaccharide conversion was acquired from cellulose III_II after a mild post-hydrolysis step. Purification of the products is relatively unproblematic from a gas-solid mixture, and a gaseous catalyst is easier to recycle than the aqueous counterpart. The results lay down a basis for future practical solutions in cellulose hydrolysis where side reactions are controlled, conversion rates are efficient, and the recovery of products and reagents is effortless.

Effect of Moisture on Polymer Deconstruction in HCl Gas Hydrolysis of Wood

The HCl gas system previously used to produce cellulose nanocrystals was applied on Scots pine wood, aiming at a controlled deconstruction of its macrostructure while understanding the effect on its microstructure. The HCl gas treatments resulted in a well-preserved cellular structure of the wood. Differences in wood initial moisture content (iMC) prior to HCl gas treatment played a key role in hydrolysis rather than the studied range of exposure time to the acidic gas. Higher iMCs were correlated with a higher degradation of hemicellulose, while crystalline cellulose microfibrils were not largely affected by the treatments. Remarkably, the hydrogen-deuterium exchange technique showed an increase in accessible OH group concentration at higher iMCs, despite the additional loss in hemicelluloses. Unrelated to changes in the accessible OH group concentration, the HCl gas treatment reduced the concentration of absorbed D₂O molecules.

Preparation and characterization of waxy maize starch nanoparticles via hydrochloric acid vapor hydrolysis combined with ultrasonication treatment

The objective of this work was to develop a simple and efficient method to prepare waxy maize starch nanoparticles (SNPs) by hydrochloric acid (HCl) vapor hydrolysis combined with ultrasonication treatment. The size, morphology, thermal property, and crystal structure of the SNPs were systematically studied. HCl treatment introduces a smaller particle diameter of starch particles from 13.73 ± 0.93 μm to 1.52 ± 0.01-8.32 ± 0.63 μm. Further ultrasonication treatment formed SNPs that displayed desirable uniformity and near-perfect spherical and ellipsoidal shapes with a diameter of 150.65 ± 1.91-292.85 ± 0.07 nm. The highest yield of SNPs was 80.5%. Compared with the native starch, the gelatinization enthalpy changes of SNPs significantly decreased from 14.65 ± 1.58 J/g to 7.40 ± 1.27 J/g. Interestingly, the SNPs showed a wider melting temperature range of 22.77 ± 2.35 °C than native starch (10.94 ± 0.87 °C). The relative crystallinity of SNPs decreased to 29.65%, while long-time ultrasonication resulted in amorphization. HCl vapor hydrolysis combined with ultrasonication treatment can be an affordable and accessible method for the efficient large-scale production of SNPs. The SNPs developed by this method will have potential applications in the food, materials, and medicine industries.

Visualizing Degradation of Cellulose Nanofibers by Acid Hydrolysis

Cellulose hydrolysis is an extensively studied process due to its relevance in the fields of biofuels, chemicals production, and renewable nanomaterials. However, the direct visualization of the process accompanied with detailed scaling has not been reported because of the vast morphological alterations occurring in cellulosic fibers in typical heterogeneous (solid/liquid) hydrolytic systems. Here, we overcome this distraction by exposing hardwood cellulose nanofibers (CNFs) deposited on silica substrates to pressurized HCl gas in a solid/gas system and examine the changes in individual CNFs by atomic force microscopy (AFM). The results revealed that hydrolysis proceeds via an intermediate semi-fibrous stage before objects reminiscent of cellulose nanocrystals were formed. The length of the nanocrystal-like objects correlated well with molar mass, as analyzed by gel permeation chromatography, performed on CNF aerogels hydrolyzed under identical conditions. Meanwhile, X-ray diffraction showed a slight increase in crystallinity index as the hydrolysis proceeded. The results provide a modern visual complement to >100 years of research in cellulose degradation.

Native Structure of the Plant Cell Wall Utilized for Top-Down Assembly of Aligned Cellulose Nanocrystals into Micrometer-Sized Nanoporous Particles

Despite their sustainable appeal, biomass components are currently undervalued in nanotechnology because means to control the assembly of bio-based nanoparticles are lagging behind the synthetic counterparts. Here, micrometer-sized particles consisting of aligned cellulose nanocrystals (CNCs) are prepared by crosslinking cellulose in cotton linter fibers that are prehydrolyzed with gaseous HCl, resulting in chemical cleavage necessary for CNC formation but retaining the morphology of the native fibers. That way, the intrinsic alignment of cellulose microfibrils within the fiber cell wall can be retained and utilized for top-down CNC alignment. Subsequent crosslinking with citric acid cements the alignment and preserves it, following the dispersion of CNCs trapped end-to-end, connected, and crosslinked within the colloidally stable micrometer-sized particles. Furthermore, thermoporosimetry and cryogenic transmission electron microscopy (Cryo TEM) shows that the particles possess mainly nanoporous (<2 nm) character in water. The approach challenges the current paradigm of predominantly bottom-up methods for nanoparticle assembly.