Exploring Vacuum-Assisted Thin Films toward Supercapacitor Applications: Present Status and Future Prospects

Demand for high-performance energy storage devices is growing tremendously. Supercapacitors possess an excellent candidature to fulfill the energy storage requisites such as high energy density when compared to conventional capacitors, high power density, and cycling stability as compared to batteries, though not only for large-scale devices for higher energy/power density applications but also for macro- to microdevices for miniaturized electrical components. With the aid of various routes, many materials have been explored with well-tuned properties with controlled surface architecture through various preparative parameters to find those best suited for supercapacitive electrodes. Growth of a thin film can be accomplished through chemical or physical (vacuum-assisted) routes. Vacuum-assisted (physical) growth yields high purity, precise dimensions with a line-of-sight deposition, along with high adhesion between the film and the substrates, and hence, these techniques are necessary to manufacture many macro- to microscale supercapacitor devices. Still, much effort has not been put forth to explore vacuum-assisted techniques to fabricate supercapacitive electrodes and energy storage applications. The present review explores the first comprehensive report on the growth of widespread materials through vacuum-assisted physical deposition techniques inclusive of thermal evaporation, e-beam evaporation, sputtering, and laser beam ablation toward supercapacitive energy storage applications on one platform. The theoretical background of nucleation and growth through physical deposition, optimization of process parameters, and characterization to supercapacitor applications from macro- to microscale devices has been well explored to a provide critical analysis with literature-reviewed materials. The review ends with future challenges to bring out upcoming prospects to further enhance supercapacitive performance, as much work and materials need to be explored through these routes.

Vanadium oxide nanorods as an electrode material for solid state supercapacitor

The electrochemical properties of metal oxides are very attractive and fascinating in general, making them a potential candidate for supercapacitor application. Vanadium oxide is of particular interest because it possesses a variety of valence states and is also cost effective with low toxicity and a wide voltage window. In the present study, vanadium oxide nanorods were synthesized using a modified sol-gel technique at low temperature. Surface morphology and crystallinity studies were carried out by using scanning electron microscopy, transmission electron microscopy, X-ray diffraction and X-ray photoelectron spectroscopy analysis. To the best of our knowledge, the as-prepared nanorods were tested with magnesium ion based polymer gel electrolyte for the first time. The prepared supercapacitor cell exhibits high capacitance values of the order of ~ 141.8 F g^-1 with power density of ~ 2.3 kW kg^-1 and energy density of ~ 19.1 Wh kg^-1. The cells show excellent rate capability and good cycling stability.

Synthesis of naked vanadium pentoxide nanoparticles

Vanadium pentoxide is the most important vanadium compound by being the precursor to most vanadium alloys. It also plays an essential role in the production of sulfuric acid as well as in metal-ion batteries and supercapacitors. In this paper, pulsed laser ablation in liquids is used to synthesize "naked" vanadium pentoxide nanostructures. The resulting particles take up "nearly-spherical" and "flower-like" morphologies, composed of α-V₂O₅ and β-V₂O₅ crystalline phases. Even "naked", the nanostructures are stable in time with a zeta potential of -51 ± 7 mV. In order to maximize the production of vanadium pentoxide nanostructure, the optimal repetition rate was determined to be @ ∼6600 Hz when irradiating a pure vanadium target in DI-water. This corresponds to a cavitation bubble lifetime of around ∼0.15 ms. At that repetition rate, the production reached ∼10 ppm per minute of irradiation. Finally, from the characterization of the α-V₂O₅ and β-V₂O₅ nanostructures, the surface energy of each phase has been carefully determined at 0.308 and 1.483 J cm^-2, respectively. Consequently, the β-phase was found to display a surface energy very close to platinum. The exciton Bohr radius has been determined at 3.5 ± 0.7 nm and 2.0 ± 0.6 nm for α-V₂O₅ and β-V₂O₅ phases, respectively.

Ultra-high rate capability of nanoporous carbon network@V2O5 sub-micron brick composite as a novel cathode material for asymmetric supercapacitors

A green biomass-derived nanoporous carbon network (NCN) has been prepared and integrated with V2O5 sub-micron bricks (SMBs). The large surface area and high pore volume of the NCN can not only provide abundant sites for electrochemical reactions but also stabilize the structure of the V2O5 SMBs. The NCN@V2O5 SMB composite, acting as a novel cathode material, delivers a high areal capacitance of 786 mF cm-2 at 0.2 mA cm-2 and superior cycling stability with 89.5% capacitance retention after 5000 cycles. Besides, the electrode achieves an ultra-high rate capability (82% capacitance retention as the current density increases from 0.2 to 5 mA cm-2) since the contribution from the non-diffusion-controlled process is estimated to be as high as 95.5%-98.5% according to the kinetic analysis. Furthermore, the micropores are more favorable than the mesopores at lower current densities (0.2-2 mA cm-2), while the contribution of the external surface area becomes more significant for current densities higher than 2 mA cm-2. Moreover, an asymmetric supercapacitor assembled using this cathode and the NCN anode shows superior electrochemical properties, such as wide operating voltage, long cycle life and large energy density (72.2 μW h cm-2). Their excellent electrochemical features and good eco-friendliness confirm the potential of the NCN@V2O5 SMBs for use as supercapacitors.

Electrode Materials for Supercapacitors: A Review of Recent Advances

The advanced electrochemical properties, such as high energy density, fast charge–discharge rates, excellent cyclic stability, and specific capacitance, make supercapacitor a fascinating electronic device. During recent decades, a significant amount of research has been dedicated to enhancing the electrochemical performance of the supercapacitors through the development of novel electrode materials. In addition to highlighting the charge storage mechanism of the three main categories of supercapacitors, including the electric double-layer capacitors (EDLCs), pseudocapacitors, and the hybrid supercapacitors, this review describes the insights of the recent electrode materials (including, carbon-based materials, metal oxide/hydroxide-based materials, and conducting polymer-based materials, 2D materials). The nanocomposites offer larger SSA, shorter ion/electron diffusion paths, thus improving the specific capacitance of supercapacitors (SCs). Besides, the incorporation of the redox-active small molecules and bio-derived functional groups displayed a significant effect on the electrochemical properties of electrode materials. These advanced properties provide a vast range of potential for the electrode materials to be utilized in different applications such as in wearable/portable/electronic devices such as all-solid-state supercapacitors, transparent/flexible supercapacitors, and asymmetric hybrid supercapacitors.