NaCl Modification: A Novel Strategy for Boosting Oxygen Evolution Activity of Ir Catalysts in Proton Exchange Membrane Water Electrolysis

The development of high-performance, low-content Ir catalysts is essential for enhancing the cost efficiency of anode catalysts and accelerating the widespread adoption of proton exchange membrane water electrolysis (PEMWE) for sustainable hydrogen production. Existing strategies, such as reducing catalyst particle size and alloying with non-precious metals, have shown limited success in surpassing the intrinsic activity of commercial IrO2 catalysts. This study presents a novel synthesis strategy for IrOx catalyst using NaCl as a structure modifier, delivering a catalyst (IrOx_NaCl) that achieves an impressive current density of 2.48 A cm-2 at 1.9 V, outperforming commercial IrO2 (2.35 A cm-2), even under low Ir catalyst loading in single-cell PEMWE test. Ex situ and in situ spectroscopic analyses suggested that NaCl incorporation effectively modulates the oxidation states and coordination structure of IrOx, leading to enhanced activity, improved stability, and greater cost efficiency. These findings offer a transformative pathway for designing advanced Ir-based catalysts for PEMWE applications.

Theoretical insights into layered IrO2 for the oxygen evolution reaction

Here we present the density functional theory-based exploration of layered IrO2 polymorphs for the oxygen evolution reaction, as well as a data-driven geometric descriptor for catalytic activity. The layer edges are identified as promising active site motifs with not only low theoretical overpotential but also intriguing structural flexibility and to break the universal energetic scaling through torsional distortion.

Metallic Ru─Ru Interaction in Ruthenium Oxide Enabling Durable Proton Exchange Membrane Water Electrolysis

Developing efficient and robust electrocatalysts toward the oxygen evolution reaction (OER) is critical for proton exchange membrane water electrolysis (PEMWE). RuO2 possesses intrinsically high OER activity, but the concurrent electrochemical dissolution leads to rapid deactivation. Here a unique RuO2 catalyst containing metallic Ru─Ru interactions (m-RuO2) is reported, which maintains stability in practical PEMWE for 100 h at 60 °C and 1 A cm-2. Experimental and theoretical investigations suggest that the presence of Ru─Ru interactions significantly increases the energy barrier for the formation of RuO2(OH)2, which is a key intermediate for Ru dissolution, and hence substantially mitigates the electrochemical corrosion of m-RuO2. Meanwhile, the Ru4d band center downshifts, accordingly, ensuring the high OER activity, and the participation of lattice oxygen in the OER is also suppressed at the Ru─Ru sites, further contributing to the enhanced durability. Interestingly, such enhanced stability is also dependent on the size of metallic Ru─Ru cluster, where the energy barrier is further increased for Ru3, but is decreased for Ru5. These results highlight the significance of local coordination structure modulation on the electrochemical stability of RuO2 and open a feasible avenue toward the development of robust OER electrocatalysts for high-performance PEMWE.

Novel sulfate solid supported binary Ru-Ir oxides for superior electrocatalytic activity towards OER and CER

Electrolysis for producing hydrogen powered by renewable electricity can be dramatically expanded by adapting different electrolytes (brine, seawater or pure water), which means the anode materials must stand up to complex electrolyte conditions. Here, a novel catalyst/support hybrid of binary Ru3.5Ir1Ox supported by barium strontium sulfate (BaSrSO4) was synthesized (RuIrOx/BSS) by exchanging the anion ligands of support. The as-synthesized RuIrOx/BSS exhibits compelling oxygen evolution (OER) and chlorine evolution (CER) performances, which affords to 10 mA cm-2 with only overpotential of 244 mV and 38 mV, respectively. The performed X-ray adsorption spectra clearly indicate the presence of an interface charge transfer effect, which results in the assignment of more electrons to the d orbitals of the Ru and Ir sites. The theoretical calculations demonstrated that the electronic structures of the catalytic active sites were modulated to give a lower overpotential, confirming the intrinsically high OER and CER catalytic activity.

Continuous strain tuning of oxygen evolution catalysts with anisotropic thermal expansion

Compressive strain, downshifting the d-band center of transition metal oxides, is an effective way to accelerate the sluggish kinetics of oxygen evolution reaction (OER) for water electrolysis. Here, we find that anisotropic thermal expansion can produce compressive strains of the IrO6 octahedron in Sr2IrO4 catalyst, thus downshifting its d-band center. Different from the previous strategies to create constant strains in the crystals, the thermal-triggered compressive strains can be real-timely tuned by varying temperature. As a result of the thermal strain accelerating OER kinetics, the Sr2IrO4 exhibits the nonlinear lnjo - T-1 (jo, exchange current density; T, absolute temperature) Arrhenius relationship, resulting from the thermally induced low-barrier electron transfer in the presence of thermal compressive strains. Our results verify that the thermal field can be utilized to manipulate the electronic states of Sr2IrO4 via thermal compressive strains downshifting the d-band center, significantly accelerating the OER kinetics, beyond the traditional thermal diffusion effects.

Unraveling the Most Relevant Features for the Design of Iridium Mixed Oxides with High Activity and Durability for the Oxygen Evolution Reaction in Acidic Media

Proton exchange membrane water electrolysis (PEMWE) is the technology of choice for the large-scale production of green hydrogen from renewable energy. Current PEMWEs utilize large amounts of critical raw materials such as iridium and platinum in the anode and cathode electrodes, respectively. In addition to its high cost, the use of Ir-based catalysts may represent a critical bottleneck for the large-scale production of PEM electrolyzers since iridium is a very expensive, scarce, and ill-distributed element. Replacing iridium from PEM anodes is a challenging matter since Ir-oxides are the only materials with sufficient stability under the highly oxidant environment of the anode reaction. One of the current strategies aiming to reduce Ir content is the design of advanced Ir-mixed oxides, in which the introduction of cations in different crystallographic sites can help to engineer the Ir active sites with certain characteristics, that is, environment, coordination, distances, oxidation state, etc. This strategy comes with its own problems, since most mixed oxides lack stability during the OER in acidic electrolyte, suffering severe structural reconstruction, which may lead to surfaces with catalytic activity and durability different from that of the original mixed oxide. Only after understanding such a reconstruction process would it be possible to design durable and stable Ir-based catalysts for the OER. In this Perspective, we highlight the most successful strategies to design Ir mixed oxides for the OER in acidic electrolyte and discuss the most promising lines of evolution in the field.

Operando Direct Observation of Stable Water-Oxidation Intermediates on Ca2-xIrO4 Nanocrystals for Efficient Acidic Oxygen Evolution

We report Ca_2-xIrO₄ nanocrystals exhibit record stability of 300 h continuous operation and high iridium mass activity (248 A g_Ir^-1 at 1.5 V_RHE) that is about 62 times that of benchmark IrO₂. Lattice-resolution images and surface-sensitive spectroscopies demonstrate the Ir-rich surface layer (evolved from one-dimensional connected edge-sharing [IrO₆] octahedrons) with high relative content of Ir⁵⁺ sites, which is responsible for the high activity and long-term stability. Combining operando infrared spectroscopy with X-ray absorption spectroscopy, we report the first direct observation of key intermediates absorbing at 946 cm^-1 (Ir⁶⁺═O site) and absorbing at 870 cm^-1 (Ir⁶⁺OO- site) on iridium-based oxides electrocatalysts, and further discover the Ir⁶⁺═O and Ir⁶⁺OO- intermediates are stable even just from 1.3 V_RHE. Density functional theory calculations indicate the catalytic activity of Ca₂IrO₄ is enhanced remarkably after surface Ca leaching, and suggest IrOO- and Ir═O intermediates can be stabilized on positive charged active sites of Ir-rich surface layer.

Water electrolysis: from textbook knowledge to the latest scientific strategies and industrial developments

Replacing fossil fuels with energy sources and carriers that are sustainable, environmentally benign, and affordable is amongst the most pressing challenges for future socio-economic development. To that goal, hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting, if driven by green electricity, would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research, also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first-principles calculations and machine learning. In addition, a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the 'junctions' between the field's physical chemists, materials scientists and engineers, as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.

Amorphous-Amorphous Coupling Enhancing the Oxygen Evolution Reaction Activity and Stability of the NiFe-Based Catalyst

Efficient and stable electrocatalytic water splitting plays a critical role in energy storage and conversion but is strongly restricted by the low activity and stability of catalysts associated with the complicated oxygen evolution reaction (OER). This work provides a strategy to fabricate an advanced NiFe-based catalyst to steadily speed up the OER based on a strong amorphous-amorphous coupling effect generated through amorphous CuS that induces the formation of amorphous NiFe layered double hydroxide (LDH) nanosheets (A-NiFe NS/CuS). The presence of the strong coupling effect not only modifies the electronic structure of catalytic sites to accelerate the reaction kinetics but also enhances the binding between the catalyst and substrate to strengthen the durability. In comparison to well-grown core-shell crystalline NiFe LDH on CuO, the as-synthesized amorphous A-NiFe NS/CuS gives a low overpotential of 240 mV to achieve 100 mA cm^-2 and shows robust stability under 100 h of operation at the same current density. Therefore, amorphous-amorphous coupling between catalyst-substrate by elaborate and rational engineering yields an opportunity to design efficient and robust NiFe-based OER catalysts.

Iridium metallene oxide for acidic oxygen evolution catalysis

Exploring new materials is essential in the field of material science. Especially, searching for optimal materials with utmost atomic utilization, ideal activities and desirable stability for catalytic applications requires smart design of materials' structures. Herein, we report iridium metallene oxide: 1 T phase-iridium dioxide (IrO2) by a synthetic strategy combining mechanochemistry and thermal treatment in a strong alkaline medium. This material demonstrates high activity for oxygen evolution reaction with a low overpotential of 197 millivolt in acidic electrolyte at 10 milliamperes per geometric square centimeter (mA cmgeo-2). Together, it achieves high turnover frequencies of 4.2 sUPD-1 (3.0 sBET-1) at 1.50 V vs. reversible hydrogen electrode. Furthermore, 1T-IrO2 also shows little degradation after 126 hours chronopotentiometry measurement under the high current density of 250 mA cmgeo-2 in proton exchange membrane device. Theoretical calculations reveal that the active site of Ir in 1T-IrO2 provides an optimal free energy uphill in *OH formation, leading to the enhanced performance. The discovery of this 1T-metallene oxide material will provide new opportunities for catalysis and other applications.

In situ formation of grain boundaries on a supported hybrid to boost water oxidation activity of iridium oxide

Coupling electrochemical water splitting with renewable energy sources shows great potential to produce hydrogen fuel. The sluggish kinetics of the oxygen evolution reaction (OER) resulting from the complicated reaction mechanism and the requirement of the noble metal iridium as the anode catalyst are the two key challenges in implementing proton exchange membrane electrolysis. These challenges may be overcome by the nanoscale design and assembly of novel hybrid materials. Grain boundaries (GBs) are a common crystallographic feature that increase in variability and attractiveness as the particle size decreases. However, the effects of GBs on OER activity in supported hybrid IrO₂ catalysts remain unclear. In this study, supported hybrid IrO₂ catalysts containing ultrafine nanoparticles were prepared via the self-assembly of iridium precursors on the β-MnO₂ surface. The GBs induced intriguing features such as abundant coordination-unsaturated iridium sites and surface hydroxylation, resulting in enhanced OER activity. The formation of GBs was strongly dependent on the nature of the support. In addition to the morphology, the crystal structure of the substrate may play an important role in inducing dense nanoparticle growth. The established relationship between GB formation and OER activity provides an opportunity to design more stable and effective IrO₂-based hybrid materials for the OER.

Surface Reconstruction for Forming the [IrO6]-[IrO6] Framework: Key Structure for Stable and Activated OER Performance in Acidic Media

The surface reconstruction of iridium-based derivatives (A_xIr_yO_z) was extensively demonstrated to have an excellent oxygen evolution reaction (OER) performance in an acidic medium. It is urgent to use various spectroscopy and computational methods to explore the electronic state changes in the surface reconstruction process. Herein, the underestimated Lu₂Ir₂O₇ was synthesized and investigated. Four typical forms of electrochemistry impedance spectra involved in the reconstruction process revealed three dominating forms of reconstructed pyrochlore in the OER stage, including the inner intact pyrochlore, mid metastable [IrO₆]-[IrO₆] framework, and the outer collapse amorphous layer. The enhancing electron transport efficiency of the corner-shared [IrO₆]-[IrO₆] framework was revealed as a critical role in acidic systems. The density of state (DOS) for the constructed [IrO₆]-[IrO₆] framework corroborated the enhancement of Ir-O hybridization and the downshift of the d-band center. Additionally, we contrast the pristine and reconstruction properties of the Pr₂Ir₂O₇, Eu₂Ir₂O₇, and Lu₂Ir₂O₇ in alkaline and acidic media. The DOS and the XANES results reveal the scale relationship between the O 2p band center and the intrinsic activity for bulk pyrochlore in alkaline media. The highest O 2p center and the highest Ir-O hybridization of Lu₂Ir₂O₇ exhibited the best OER performance among the Ir-based pyrochlore, up to a ninefold improvement in Ir-mass activity compared to IrO₂. Our findings emphasize the electrochemical behavior of the reconstruction process for activated water-splitting performance.

Lanthanides Regulated the Amorphization-Crystallization of IrO2 for Outstanding OER Performance

Research has been focused on regulating the amorphous surface of Ir-based materials to achieve a higher oxygen evolution reaction (OER) activity. The IrO_x amorphous layer is generally considered to be substantial enough to break the limitation created by the conventional adsorbate evolution mechanism (AEM) in acidic media. In this work, we used lanthanides to regulate IrO_x amorphization-crystallization through inhibiting the crystallization of iridium atoms in the calcination process. The chosen route created abundant crystalline-amorphous (c-a) interfaces, which greatly enhanced the charge transfer kinetics and the stability of the materials. The mass activity of iridium in the synthesized IrO₂@LuIr_1-nO_x(OH)_y structure reached 128.3 A/g_Ir, which is 14.6-fold that of the benchmark IrO₂. All the IrO₂@LnIr_1-nO_x(OH)_y (Ln = La-Lu) structures reflected 290-300 mV of overpotential at 10 mA/cm_geo². We demonstrate that a highly active c-a interface possesses an efficient charge transfer capability and is conducive to the stability of the activated oxygen species. The surface-activated oxygen species and the tensile strain [IrO₆] octahedron regulated by lanthanides are synergistically beneficial for increasing the intrinsic OER activity. Our research findings introduce c-a interface generation by the regulation of lanthanides as a new method for the rational design of robust OER catalysts.