The investigation of the NH3-SCR performance of a copper-based AEI-CHA intergrown zeolite catalyst

This work prepared an ISAPO-34/SAPO-18 intergrown zeolite using phosphate organoamine as the structure guiding agent. Physical-chemical characterizations by XRD, SEM, TG, and BET showed that the SAPO-34/SAPO-18 presents a cross-stacked cubic block-like microscopic morphology, with characteristic diffusive diffraction peaks at 2θ = 16–18° and 30–33° and a specific surface area of 557 m2 g−1. The series of copper-based catalysts prepared from SAPO-34/SAPO-18 showed a shift of the active temperature window to a lower temperature with increasing copper content. Moreover, the Brønsted acid site decreased significantly due to copper ion exchange and zeolite structure framework damage. Among them, the 1.2 wt% sample showed the widest active temperature window, with a T90 range of 175–435°C. After low-temperature hydrothermal aging treatment, the zeolite structure was eroded and the catalyst activity deteriorated significantly.

Destructive and Protective Effects of NH3 on the Low-Temperature Hydrothermal Stability of SAPO-34 and Cu-SAPO-34

The influences of gaseous, weakly adsorbed, and strongly adsorbed NH₃ on the low-temperature (<100 °C) hydrothermal stability of SAPO-34 and Cu-SAPO-34 were investigated. NH₃ temperature-programmed desorption (NH₃-TPD), ¹H magic angle spinning nuclear magnetic resonance (MAS NMR), and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) were adopted to characterize the adsorption states of NH₃ and H₂O in SAPO-34, and the destruction of the SAPO-34 framework was revealed by direct and cross-polarization ²⁹Si, ²⁷Al, and ³¹P MAS NMR. Gaseous NH₃ coadsorbed with H₂O inside SAPO-34 micropores and induced the hydrolysis of framework P-O-Al and Si-O(H)-Al bonds. Weakly adsorbed NH₃ was released during aging and played a similar negative role to gaseous NH₃. When being combined with hydrolyzed Al species from the framework, active Cu ions transformed to inactive CuAl₂O₄-like species, leading to deactivation in low-temperature SCR of Cu-SAPO-34. Strongly adsorbed NH₄⁺ via 200 °C preadsorption protected the framework integrity of SAPO-34 and the SCR activity of Cu-SAPO-34.

Understanding the direct relationship between various structure-directing agents and low-temperature hydrothermal durability over Cu-SAPO-34 during the NH3-SCR reaction

Hydrolysis of Si–O(H)–Al bonds and the loss of active Cu(OH)+ species jointly contribute towards the deactivation of Cu-SAPO-34 under a moist environment at low temperature (<100 °C).

Comprehensive effect of tuning Cu/SAPO-34 crystals using PEG on the enhanced hydrothermal stability for NH3-SCR

PEG fabricates advantageous hierarchical zeolite crystals, enhancing the high-temperature and low-temperature hydrothermal stability of Cu/SAPO-34.