1
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Rayung M, Ghani NA, Hasanudin N. A review on vegetable oil-based non isocyanate polyurethane: towards a greener and sustainable production route. RSC Adv 2024; 14:9273-9299. [PMID: 38505386 PMCID: PMC10949916 DOI: 10.1039/d3ra08684d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Accepted: 02/26/2024] [Indexed: 03/21/2024] Open
Abstract
The transition from conventional polyurethane (PU) to non isocyanate polyurethane (NIPU) is driven mainly by safety concerns, environmental considerations, and sustainability issues associated with the current PU technology. NIPU has emerged as a promising alternative, addressing limitations related to traditional PU production. There has been increasing interest in bio-based NIPU aligning with the aspiration for green materials and processes. One important biomass resource for the development of bio-based NIPU is vegetable oil, an abundant, renewable, and relatively low cost feedstock. As such, this review aims to provide insight into the progression of NIPU derived from vegetable oils. This article highlights the synthetic and green approach to NIPU production, emphasizing the method involving the polyaddition reaction of cyclic carbonates and amines. The review includes case studies on vegetable oil-based NIPU and perspectives on their properties. Further, discussions on the potential applications and commercial importance of PU and NIPU are included. Finally, we offer perspectives on possible research directions and the future prospects of NIPU, contributing to the ongoing evolution of PU technology.
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Affiliation(s)
- Marwah Rayung
- School of Wood Industry, Faculty of Applied Sciences, Universiti Teknologi MARA, Cawangan Pahang Kampus Jengka 26400 Bandar Tun Razak Pahang Malaysia
| | - Noraini Abd Ghani
- Centre of Research in Ionic Liquids, Universiti Teknologi PETRONAS Seri Iskandar 32610 Perak Malaysia
- Fundamental and Applied Science Department, Universiti Teknologi PETRONAS Seri Iskandar 32610 Perak Malaysia
| | - Norhafizah Hasanudin
- Terra Mineral Lab Sdn Bhd Level 16, Perak Techno Trade Centre Bandar Meru Jaya, Off Jalan Jelapan Ipoh 30020 Perak Darul Ridzuan Malaysia
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2
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Mangal M, H S, Bose S, Banerjee T. Innovations in applications and prospects of non-isocyanate polyurethane bioplastics. Biopolymers 2023; 114:e23568. [PMID: 37846654 DOI: 10.1002/bip.23568] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/18/2023] [Revised: 09/22/2023] [Accepted: 09/28/2023] [Indexed: 10/18/2023]
Abstract
Currently, conventional plastics are necessary for a variety of aspects of modern daily life, including applications in the fields of healthcare, technology, and construction. However, they could also contain potentially hazardous compounds like isocyanates, whose degradation has a negative impact on both the environment and human health. Therefore, researchers are exploring alternatives to plastic which is sustainable and environmentally friendly without compromising its mechanical and physical features. This review study highlights the production of highly eco-friendly bioplastic as an efficient alternative to non-biodegradable conventional plastic. Bioplastics are produced from various renewable biomass sources such as plant debris, fatty acids, and oils. Poly-addition of di-isocyanates and polyols is a technique employed over decades to produce polyurethanes (PUs) bioplastics from renewable biomass feedstock. The toxicity of isocyanates is a major concern with the above-mentioned approach. Novel green synthetic approaches for polyurethanes without using isocyanates have been attracting greater interest in recent years to overcome the toxicity of isocyanate-containing raw materials. The polyaddition of cyclic carbonates (CCs) and polyfunctional amines appears to be the most promising method to obtain non-isocyanate polyurethanes (NIPUs). This method results in the creation of polymeric materials with distinctive and adaptable features with the elimination of harmful compounds. Consequently, non-isocyanate polyurethanes represent a new class of green polymeric materials. In this review study, we have discussed the possibility of creating novel NIPUs from renewable feedstocks in the context of the growing demand for efficient and ecologically friendly plastic products.
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Affiliation(s)
- Mangal Mangal
- Department of Chemical Engineering, Indian Institute of Technology, Guwahati, Assam, India
| | - Supriya H
- Department of Materials Engineering, Indian Institute of Science, Bengaluru, India
| | - Suryasarathi Bose
- Department of Materials Engineering, Indian Institute of Science, Bengaluru, India
| | - Tamal Banerjee
- Department of Chemical Engineering, Indian Institute of Technology, Guwahati, Assam, India
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3
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Wang W, Liu S, Zhang S, Zhang J, Tang Y, Zhang W. Incorporating Anticoagulant and Antiplatelet Dual Functional Groups into Thermosetting Polymer Chain for Enhancing Antithrombogenicity. Adv Healthc Mater 2023; 12:e2300680. [PMID: 37515824 DOI: 10.1002/adhm.202300680] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2023] [Revised: 07/05/2023] [Indexed: 07/31/2023]
Abstract
In clinical practice, high-effective antithrombosis remains a challenge for blood-contacting medical devices. Inspired by the enhanced antithrombogenicity of anticoagulant and antiplatelet combination therapy, a strategy is proposed to synthesize dual-pathway antithrombotic polymers by incorporating anticoagulant and antiplatelet dual functional groups into a single thermosetting polymer chain. The synthesized polymer shows increased antithrombogenicity in vitro, with prolonged activated partial thromboplastin time (APTT) and decreased platelet adhesion. Additionally, it downregulates the expression of coagulation- and inflammation-related factors in rabbit plasma after ex vivo arteriovenous shunt assay and maintains patency of small vascular grafts for at least 6 months without thrombosis on the luminal surface after in vivo replacement of rabbit carotid artery. This work provides a new approach to producing novel antithrombotic polymers for blood-contacting medical devices.
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Affiliation(s)
- Weizhong Wang
- Shanghai Fifth People's Hospital and Institutes of Biomedical Sciences, Fudan University, Shanghai, 200240, China
| | - Shaowen Liu
- Shanghai Fifth People's Hospital and Institutes of Biomedical Sciences, Fudan University, Shanghai, 200240, China
| | - Shan Zhang
- Shanghai Fifth People's Hospital and Institutes of Biomedical Sciences, Fudan University, Shanghai, 200240, China
| | - Jingjing Zhang
- Shanghai Fifth People's Hospital and Institutes of Biomedical Sciences, Fudan University, Shanghai, 200240, China
| | - Yuyi Tang
- Shanghai Fifth People's Hospital and Institutes of Biomedical Sciences, Fudan University, Shanghai, 200240, China
| | - Weijia Zhang
- Shanghai Fifth People's Hospital and Institutes of Biomedical Sciences, Fudan University, Shanghai, 200240, China
- The State Key Laboratory of Molecular Engineering of Polymers, Fudan University, Shanghai, 200240, China
- Department of Physiology and Pathophysiology, the Shanghai Key Laboratory of Medical Imaging Computing and Computer Assisted Intervention, School of Basic Medical Sciences, Fudan University, Shanghai, 200240, China
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4
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Yeingst TJ, Arrizabalaga JH, Rawnaque FS, Stone LP, Yeware A, Helton AM, Dhawan A, Simon JC, Hayes DJ. Controlled Degradation of Polycaprolactone Polymers through Ultrasound Stimulation. ACS APPLIED MATERIALS & INTERFACES 2023; 15:34607-34616. [PMID: 37432796 PMCID: PMC10496768 DOI: 10.1021/acsami.3c06873] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 07/13/2023]
Abstract
This study describes the development of an ultrasound-responsive polymer system that provides on-demand degradation when exposed to high-intensity focused ultrasound (HIFU). Diels-Alder cycloadducts were used to crosslink polycaprolactone (PCL) polymers and underwent a retro Diels-Alder reaction when stimulated with HIFU. Two Diels-Alder polymer compositions were explored to evaluate the link between reverse reaction energy barriers and polymer degradation rates. PCL crosslinked with isosorbide was also used as a non-Diels-Alder-based control polymer. An increase of HIFU exposure time and amplitude correlated with an increase of PCL degradation for Diels-Alder-based polymers. Ultrasound imaging during HIFU allowed for real-time visualization of the on-demand degradation through cavitation-based mechanisms. The temperature surrounding the sample was monitored with a thermocouple during HIFU stimulation; a minimal increase in temperature was observed. PCL polymers were characterized using Fourier transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR), differential scanning calorimetry (DSC), optical profilometry, and mechanical testing. PCL degradation byproducts were identified by mass spectrometry, and their cytocompatibility was evaluated in vitro. Overall, this study demonstrated that HIFU is an effective image-guided, external stimulus to control the degradation of Diels-Alder-based PCL polymers on-demand.
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Affiliation(s)
- Tyus J Yeingst
- Department of Biomedical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
| | - Julien H Arrizabalaga
- Department of Biomedical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
| | - Ferdousi S Rawnaque
- Graduate Program in Acoustics, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
| | - Lindsay P Stone
- Department of Biomedical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
| | - Amar Yeware
- Department of Biomedical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
| | - Angelica M Helton
- Department of Biomedical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
| | - Aman Dhawan
- Department of Orthopaedics and Rehabilitation, Penn State College of Medicine, Milton S. Hershey Medical Center, Hershey, Pennsylvania 17033, United States
| | - Julianna C Simon
- Department of Biomedical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
- Graduate Program in Acoustics, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
| | - Daniel J Hayes
- Department of Biomedical Engineering, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
- Materials Research Institute, Millennium Science Complex, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
- The Huck Institute of Life Sciences, Millennium Science Complex, The Pennsylvania State University, University Park, Pennsylvania 16802, United States
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5
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Wang W, Cao L, Li Q, Du C, Chen S. Copper sulfide anchored MXene improving photo-responsive self-healing polyurethane with enhanced mechanical and antibacterial properties. J Colloid Interface Sci 2023; 630:511-522. [DOI: 10.1016/j.jcis.2022.10.089] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/12/2022] [Revised: 10/05/2022] [Accepted: 10/17/2022] [Indexed: 11/06/2022]
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6
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Gong X, Yin X, Wang F, Liu X, Yu J, Zhang S, Ding B. Electrospun Nanofibrous Membranes: A Versatile Medium for Waterproof and Breathable Application. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2023; 19:e2205067. [PMID: 36403221 DOI: 10.1002/smll.202205067] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/18/2022] [Revised: 10/26/2022] [Indexed: 06/16/2023]
Abstract
Waterproof and breathable membranes that prevent liquid water penetration, while allowing air and moisture transmission, have attracted significant attention for various applications. Electrospun nanofiber materials with adjustable pore structures, easily tunable wettability, and good pore connectivity, have shown significant potential for constructing waterproof and breathable membranes. Herein, a systematic overview of the recent progress in the design, fabrication, and application of waterproof and breathable nanofibrous membranes is provided. The various strategies for fabricating the membranes mainly including one-step electrospinning and post-treatment of nanofibers are given as a starting point for the discussion. The different design concepts and structural characteristics of each type of waterproof and breathable membrane are comprehensively analyzed. Then, some representative applications of the membranes are highlighted, involving personal protection, desalination, medical dressing, and electronics. Finally, the challenges and future perspectives associated with waterproof and breathable nanofibrous membranes are presented.
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Affiliation(s)
- Xiaobao Gong
- Innovation Center for Textile Science and Technology, College of Textiles, Donghua University, Shanghai, 200051, China
| | - Xia Yin
- Innovation Center for Textile Science and Technology, College of Textiles, Donghua University, Shanghai, 200051, China
| | - Fei Wang
- Innovation Center for Textile Science and Technology, College of Textiles, Donghua University, Shanghai, 200051, China
| | - Xiaoyan Liu
- Innovation Center for Textile Science and Technology, College of Textiles, Donghua University, Shanghai, 200051, China
| | - Jianyong Yu
- Innovation Center for Textile Science and Technology, College of Textiles, Donghua University, Shanghai, 200051, China
| | - Shichao Zhang
- Innovation Center for Textile Science and Technology, College of Textiles, Donghua University, Shanghai, 200051, China
| | - Bin Ding
- Innovation Center for Textile Science and Technology, College of Textiles, Donghua University, Shanghai, 200051, China
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7
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Raut SK, Asha AB, Singha NK, Narain R. Ultrafast Derived Self-Healable, Reprocessable Polyurethane Elastomer Based on Dynamic “Electrophilic Substitution (ES)-Click” Chemistry. Macromolecules 2022. [DOI: 10.1021/acs.macromol.2c01078] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
Affiliation(s)
- Sagar Kumar Raut
- Rubber Technology Centre, Indian Institute of Technology, Kharagpur 721302, India
- Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G2G6, Canada
| | - Anika B. Asha
- Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G2G6, Canada
| | - Nikhil K. Singha
- Rubber Technology Centre, Indian Institute of Technology, Kharagpur 721302, India
| | - Ravin Narain
- Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G2G6, Canada
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8
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Qi Y, Ramström O. Polymerization, Stimuli-induced Depolymerization, and Precipitation-driven Macrocyclization in a Nitroaldol Reaction System. Chemistry 2022; 28:e202201863. [PMID: 35971799 PMCID: PMC9826525 DOI: 10.1002/chem.202201863] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/16/2022] [Indexed: 01/11/2023]
Abstract
Dynamic covalent polymers of different topology have been synthesized from an aromatic dialdehyde and α,ω-dinitroalkanes via the nitroaldol reaction. All dinitroalkanes yielded dynamers with the dialdehyde, where the length of the dinitroalkane chain played a vital role in determining the structure of the final products. For longer dinitroalkanes, linear dynamers were produced, where the degree of polymerization reached a plateau at higher feed concentrations. In the reactions involving 1,4-dinitrobutane and 1,5-dinitropentane, specific macrocycles were formed through depolymerization of the linear chains, further driven by precipitation. At lower temperature, the same systemic self-sorting effect was also observed for the 1,6-dinitrohexane-based dynamers. Moreover, the dynamers showed a clear adaptive behavior, displaying depolymerization and rearrangement of the dynamer chains in response to alternative building blocks as external stimuli.
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Affiliation(s)
- Yunchuan Qi
- Department of ChemistryUniversity of Massachusetts LowellOne University Ave.LowellMA 01854USA
| | - Olof Ramström
- Department of ChemistryUniversity of Massachusetts LowellOne University Ave.LowellMA 01854USA
- Department of Chemistry and Biomedical SciencesLinnaeus UniversitySE-39182KalmarSweden
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9
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Chen L, Dai Z, Lou W, Jiang P, Zhang P, Bao Y, Gao X, Xia J. Synthesis of self‐healing soybean oil‐based waterborne polyurethane based on
Diels–Alder
reaction. J Appl Polym Sci 2022. [DOI: 10.1002/app.52694] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Liang Chen
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering Jiangnan University Wuxi China
| | - Zhuding Dai
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering Jiangnan University Wuxi China
| | - Wenxue Lou
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering Jiangnan University Wuxi China
| | - Pingping Jiang
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering Jiangnan University Wuxi China
| | - Pingbo Zhang
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering Jiangnan University Wuxi China
| | - Yanmin Bao
- Research and Development Center Jiangsu Caihua Packaging Group Company Kunshan China
| | - Xuewen Gao
- Research and Development Center Jiangsu Caihua Packaging Group Company Kunshan China
| | - Jialiang Xia
- Research and Development Center Jiangsu Caihua Packaging Group Company Kunshan China
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10
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Liu W, Yang S, Huang L, Xu J, Zhao N. Dynamic covalent polymers enabled by reversible isocyanate chemistry. Chem Commun (Camb) 2022; 58:12399-12417. [DOI: 10.1039/d2cc04747k] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Reversible isocyanate chemistry containing urethane, thiourethane, and urea bonds is valuable for designing dynamic covalent polymers to achieve promising applications in recycling, self-healing, shape morphing, 3D printing, and composites.
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Affiliation(s)
- Wenxing Liu
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310027, China
| | - Shijia Yang
- Beijing National Laboratory for Molecular Sciences, Laboratory of Polymer Physics and Chemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190, China
| | - Lei Huang
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310027, China
| | - Jian Xu
- Beijing National Laboratory for Molecular Sciences, Laboratory of Polymer Physics and Chemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190, China
| | - Ning Zhao
- Beijing National Laboratory for Molecular Sciences, Laboratory of Polymer Physics and Chemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190, China
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11
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Rajappan SC, Davis BJ, Dishner IT, Thornell TL, Peyrefitte JJ, Simon YC. Reversible hetero-Diels–Alder amine hardener as drop-in replacement for healable epoxy coatings. Polym Chem 2022. [DOI: 10.1039/d1py00917f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Replacing commercial hardeners with bio-sourced fatty acids linked by hetero Diels–Alder (HDA) motifs enabled epoxy-amine coatings with intrinsic self-healing properties. The HDA-based coatings demonstrate scratch healing at 95 °C within 15 min.
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Affiliation(s)
- Sinu C. Rajappan
- School of Polymer Science and Engineering, The University of Southern Mississippi, 118 College Dr. #5050, Hattiesburg, MS 39406, USA
| | - Brad J. Davis
- School of Polymer Science and Engineering, The University of Southern Mississippi, 118 College Dr. #5050, Hattiesburg, MS 39406, USA
| | - Isaiah T. Dishner
- School of Polymer Science and Engineering, The University of Southern Mississippi, 118 College Dr. #5050, Hattiesburg, MS 39406, USA
| | - Travis L. Thornell
- Environmental Laboratory, U.S. Army Engineer Research and Development Center, 3909 Halls Ferry Road, Vicksburg, MS 39180, USA
| | - John J. Peyrefitte
- School of Polymer Science and Engineering, The University of Southern Mississippi, 118 College Dr. #5050, Hattiesburg, MS 39406, USA
| | - Yoan C. Simon
- School of Polymer Science and Engineering, The University of Southern Mississippi, 118 College Dr. #5050, Hattiesburg, MS 39406, USA
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12
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Wei Z, Wang Y, Fu X, Jiang L, Wang Y, Yuan A, Xu H, Lei J. Recyclable and Reprocessable Thermosetting Polyurea with High Performance Based on Diels-Alder Dynamic Covalent Crosslinking. Macromol Res 2021. [DOI: 10.1007/s13233-021-9064-x] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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13
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Behera PK, Mohanty S, Gupta VK. Self-healing elastomers based on conjugated diolefins: a review. Polym Chem 2021. [DOI: 10.1039/d0py01458c] [Citation(s) in RCA: 18] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Abstract
The introduction of dynamic covalent and physical crosslinks into diolefin-based elastomers improves mechanical and self-healing properties. The presence of dynamic crosslinks also helps in the reprocessing of elastomers.
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Affiliation(s)
- Prasanta Kumar Behera
- Polymer Synthesis & Catalysis Group
- Reliance Research and Development Center
- Reliance Industries Limited
- Navi Mumbai 400701
- India
| | - Subhra Mohanty
- Polymer Synthesis & Catalysis Group
- Reliance Research and Development Center
- Reliance Industries Limited
- Navi Mumbai 400701
- India
| | - Virendra Kumar Gupta
- Polymer Synthesis & Catalysis Group
- Reliance Research and Development Center
- Reliance Industries Limited
- Navi Mumbai 400701
- India
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