Review on Alternative Route to Acrolein through Oxidative Coupling of Alcohols

Oxidative coupling of alcohols using methanol and ethanol, which can both be made renewable, is an attractive route to produce acrolein (propenaldehyde) in a single-step process. Currently acrolein is produced by direct oxidation of fossil propylene, and catalytic double dehydration of glycerol has been also investigated up to pilot scale. Although glycerol is an attractive feedstock, it suffers of several drawbacks. Addressing the limitations of both routes, the oxidative coupling of alcohols combines an exothermic oxidation and cross-aldolization. The best performing catalysts so far combine redox and acid/base sites. Reviewing the academic and patent literature, the present paper also addresses the economic analysis, to highlight the potential of this reaction at a yield from 70%, and at two different plant scales. The analysis has been made to guide further research, with the remaining technical problems to solve. Improved selectivity contributing to reduce the amount of equipment and the investment cost should be the prime target.

Oxidative coupling of bio-alcohols mixture over hierarchically porous perovskite catalysts for sustainable acrolein production

The acrolein production from bio-alcohols methanol and ethanol mixtures using AMnO₃ (since A = Ba and/or Sr) perovskite catalysts was studied. All the prepared samples were characterized by XRD, XPS, N₂ sorption, FTIR, Raman spectroscopy, TEM, SEM, TGA, and NH₃–CO₂-TPD. The catalytic oxidation reaction to produce acrolein has occurred via two steps, the alcohols are firstly oxidized to corresponding aldehydes, and then the aldol is coupled with the produced aldehydes. The prepared perovskite samples were modified by doping A (Sr) position with (Ba) to improve the aldol condensation. The most catalytic performance was achieved using the BaSrMnO₃ sample in which the acrolein selectivity reached 62% (T = 300 °C, MetOH/EtOH = 1, LHSV = 10 h⁻¹). The increase in acrolein production may be related to the high tendency of BaSrMnO₃ toward C–C coupling formation. The C–C tendency attributes to that modification have occurred in acid/base sites because of metal substitution.

The figure illustrates the potential of perovskite as a catalyst for acrolein production via simultaneous oxidative coupling of renewable alcohols (ethanol and methanol) followed by aldol condensation of pre-formed aldehydes to form acrolein.