Electrohydrodynamics of droplets and jets in multiphase microsystems

Emerging fiber-based neural interfaces with conductive composites

Neural interfaces that enable bidirectional communication between neural systems and external devices are crucial for treating neurological disorders and advancing brain-machine interfaces. Key requirements for these neural interfaces are the ability to modulate electrophysiological activity without causing tissue damage in the nerve system and long-term usability. Recent advances in biomedical neural electrodes aim to reduce mechanical mismatch between devices and surrounding tissues/organs while maintaining their electrical conductivity. Among these, fiber electrodes stand out as essential candidates for future neural interfaces owing to their remarkable flexibility, controllable scalability, and facile integration with systems. Herein, we introduce fiber-based devices with conductive composites, along with their fabrication technologies, and integration strategies for future neural interfaces. Compared to conventional neural electrodes, fiber electrodes readily combine with conductive materials such as metal nanoparticles, carbon-based nanomaterials, and conductive polymers. Their fabrication technologies enable high electrical performance without sacrificing mechanical properties. In addition, the neural modulation techniques of fiber electrodes; electrical, optical, and chemical, and their applications in central and peripheral nervous systems are carefully discussed. Finally, current limitations and potential advancements in fiber-based neural interfaces are highlighted for future innovations.

Dynamics of the Deformable Fluid Interface Interacting with an Approaching Solid under the Electrostatic Field

A theoretical model was developed to describe the dynamics of a deformable fluid interface interacting with an approaching solid without contact by both the attractive electrostatic and van der Waals (i.e., vdW) interaction, analogous to the situation in the experiments by electric force microscopy (i.e., EFM) or electric-surface force apparatus (i.e., E-SFA) involved in the soft fluid interface. On the basis of this model, a numerical study of the deformation of the fluid interface, the force-vs-separation behavior, and the critical limiting conditions of contact has systematically been carried out. Our results show that the surface pressure induced by the electrostatic interaction plays a more prominent role in the deformation of the fluid interface than the vdW interaction does, and there exists a principal length scale associated with the relative strength of the electrostatic field to the surface tension, affecting the fluid interface shape under the electrostatic field. It was also shown that both the force-distance curves and the corresponding curves of fluid interface deformation peak versus distance for various electrostatic fields satisfy the universal scaling power law. Moreover, an analytical solution to the Euler-Lagrange differential equation governing the deformation of the fluid interface under the external electric field is obtained, and two extended formulas for explicitly describing the principal length scales that respectively characterize the lateral and longitudinal deformations of the fluid interface were determined.

Free-Boundary Microfluidic Platform for Advanced Materials Manufacturing and Applications

Microfluidics, with its remarkable capacity to manipulate fluids and droplets at the microscale, has emerged as a powerful platform in numerous fields. In contrast to conventional closed microchannel microfluidic systems, free-boundary microfluidic manufacturing (FBMM) processes continuous precursor fluids into jets or droplets in a relatively spacious environment. FBMM is highly regarded for its superior flexibility, stability, economy, usability, and versatility in the manufacturing of advanced materials and architectures. In this review, a comprehensive overview of recent advancements in FBMM is provided, encompassing technical principles, advanced material manufacturing, and their applications. FBMM is categorized based on the foundational mechanisms, primarily comprising hydrodynamics, interface effects, acoustics, and electrohydrodynamic. The processes and mechanisms of fluid manipulation are thoroughly discussed. Additionally, the manufacturing of advanced materials in various dimensions ranging from zero-dimensional to three-dimensional, as well as their diverse applications in material science, biomedical engineering, and engineering are presented. Finally, current progress is summarized and future challenges are prospected. Overall, this review highlights the significant potential of FBMM as a powerful tool for advanced materials manufacturing and its wide-ranging applications.

Electric field and viscous fluid polarity effects on capillary-driven flow dynamics between parallel plates

-Micropumps have attracted considerable interest in micro-electro-mechanical systems (MEMS), microfluidic devices, and biomedical engineering to transfer fluids through capillaries. However, improving the sluggish capillary-driven flow of highly viscous fluids is critical for commercializing MEMS devices, particularly in underfill applications. This study investigated the behavior of different viscous fluid flows under the influence of capillary and electric potential effects. We observed that upon increasing the electric potential to 500 V, the underfill flow length of viscous fluids increased by 45% compared to their capillary flow length. To explore the dynamics of underfill flow under the influence of an electric potential, the polarity of highly viscous fluids was altered by adding NaCl. The results indicated an increase of 20-41% in the underfill flow length of highly viscous conductive fluids (0.5-4% NaCl additives in glycerol) at 500 V compared to that at 0 V. The underfill viscous fluid flow length improved under the electric potential effect owing to the polarity across the substance and increased permittivity of the fluid. A time-dependent simulation, which included a quasi-electrostatic module, level set module, and laminar two-phase flow, was executed using the COMSOL Multiphysics software to analyze the effect of the external electric field on the capillary-driven flow. The numerical simulation results agreed well with the experimental data, with an average deviation of 4-7% at various time steps for different viscous fluids. Our findings demonstrate the potential of utilizing electric fields to control the capillary-driven flow of highly viscous fluids in underfill applications.

Mode-tunable, micro/nanoscale electrohydrodynamic deposition techniques for optoelectronic device fabrication

The rapid development of fascinating new optoelectronic materials and devices calls for the innovative production of micro/nanostructures in a high-resolution, large-scale, low-cost fashion, preferably compatible with flexible/wearable applications. Powerful electrohydrodynamic (EHD) deposition techniques, which generate micro/nanostructures using high electrical forces, exhibit unique advantages in high printing resolution (<1 μm), tunable printing modes (electrospray for films, electrospinning for fibers and EHD jet printing for dots), and wide material applicability (viscosity 1-10 000 cps), making them attractive in the fabrication of high-density and high-tech optoelectronic devices. This review highlights recent advances related to EHD-deposited optoelectronics, ranging from solar cells, photodetectors, and light-emitting diodes, to transparent electrodes, with detailed descriptions of the EHD-based jetting mechanism, ink formulation requirements and corresponding jetting modes to obtain functional micro/nanostructures. Finally, a brief summary and an outlook on the future perspectives are proposed.

Electrically modulated relaxation dynamics of pre-stretched droplets post switched-off uniaxial extensional flow

Droplets are known to elongate in extensional flow and exhibit capillary instabilities following flow cessation. Under several practical scenarios, where the deformed drops are exposed to electrified environments, the interplay between capillary and electric forces can further modulate the capillary-driven instability that may lead to novel drop evolution, which has not yet been explored. In the present study, we probe the transient droplet deformation under combined electrohydrodynamic and extensional flows, with a particular focus on the relaxation dynamics in a post-elongation phase, as the external flow field is withdrawn while the electric field remains on. Based on pre-relaxed droplet morphology and electric field strength, the drops appear to relax faster or slower, leading to a steady-state or a plethora of breakup events. The slightly deformed drops relax into stable prolate or oblate shape depending on the electrophysical properties of the fluid pairs. On the other hand, under large deformation limit, our results reveal that in the post-elongation phase, the electric field may either stabilize the droplet or may enforce its breakup primarily via two modes: mid-pinching and end-pinching. We have shown that the post-relaxation events can be mapped into the relevant parametric phase space as a function of the relative strengths of the various forcing parameters as well as geometric parameters. These results present new avenues of droplet manipulation in industrial and microfluidic applications by utilizing unique connectivity between the relaxation kinematics and imposed electrical forcing, a paradigm that has hitherto remained unaddressed.

Critical conditions for organic thread cutting under electric fields

Conditions for triggering the cutting of organic samples under an AC electric field are investigated in a microchannel to explore the strategy for organic sample manipulation. Based on the nature of triggering and developing instability at liquid interfaces, in combination with an equivalent electric circuit model, a novel electric capillary number method is proposed as a comprehensive critical condition for the cutting. We uncover the physics behind cutting and non-cutting of an organic thread for different electric frequencies, electric properties of fluid, and width of the organic thread. The critical time required and the critical cutting position are studied to offer guidelines for accurate cutting. Higher electric frequency and higher permittivity of the aqueous phase surrounding the organic phase can reduce the voltage required for cutting. In summary, the newly defined electric capillary number is proved to be a comprehensive criterion for determining the cutting phenomena, which is capable of considering the interfacial tension, the electric permittivity and the electric field strength applied. The results offer applicable references for achieving efficient and accurate cutting of organic samples in practical applications.