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Magaji S, Hussain I, Malaibari Z, Hossain MM, Qureshi ZS, Ahmed S. Catalytic Cracking of Liquefied Petroleum Gas (LPG) to Light Olefins Using Zeolite-Based Materials: Recent Advances, Trends, Challenges and Future Perspectives. CHEM REC 2024; 24:e202400110. [PMID: 39508601 DOI: 10.1002/tcr.202400110] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/27/2024] [Revised: 08/20/2024] [Indexed: 11/15/2024]
Abstract
The catalytic cracking of liquefied petroleum gas (LPG) has attracted significant attention due to its importance in producing valuable feedstocks for the petrochemical industry. This review provides an overview of recent developments in zeolite-based catalyst technology for converting LPG into light olefins. Catalytic cracking utilizes zeolite-based catalysts usually associated with stability challenges, such as coking and sintering. The discussion focused on the underlying mechanisms that govern the catalytic cracking process and provided insights into the complex reaction pathways involved. A comprehensive analysis of various strategies employed for improving the effectiveness of zeolite catalysts has been discussed in this review. These strategies encompass using transition metals to modify catalyst properties, treatments involving phosphorous modification, alkaline earth metals, and alkali metals to alter the acidity level of the zeolites. The elucidation of the impact of silica-to-alumina ratios in zeolites and the development of hierarchical zeolite-based catalysts through top-down and bottom-up methodologies are also discussed.
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Affiliation(s)
- Suleiman Magaji
- Department of Chemical Engineering, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
- Interdisplinary Research Center for Refining and Advnced Chemical, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Ijaz Hussain
- Interdisplinary Research Center for Refining and Advnced Chemical, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Zuhair Malaibari
- Department of Chemical Engineering, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
- Interdisplinary Research Center for Refining and Advnced Chemical, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Mohammad M Hossain
- Department of Chemical Engineering, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
- Interdisplinary Research Center for Refining and Advnced Chemical, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Ziyauddin S Qureshi
- Interdisplinary Research Center for Refining and Advnced Chemical, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
| | - Shakeel Ahmed
- Interdisplinary Research Center for Refining and Advnced Chemical, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia
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Wang K, Li Z, Gao X, Ma Q, Zhang J, Zhao TS, Tsubaki N. Novel heterogeneous Fe-based catalysts for carbon dioxide hydrogenation to long chain α-olefins-A review. ENVIRONMENTAL RESEARCH 2024; 242:117715. [PMID: 37996000 DOI: 10.1016/j.envres.2023.117715] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/05/2023] [Revised: 10/17/2023] [Accepted: 11/15/2023] [Indexed: 11/25/2023]
Abstract
The thermocatalytic conversion of carbon dioxide (CO2) into high value-added chemicals provides a strategy to address the environmental problems caused by excessive carbon emissions and the sustainable production of chemicals. Significant progress has been made in the CO2 hydrogenation to long chain α-olefins, but controlling C-O activation and C-C coupling remains a great challenge. This review focuses on the recent advances in catalyst design concepts for the synthesis of long chain α-olefins from CO2 hydrogenation. We have systematically summarized and analyzed the ingenious design of catalysts, reaction mechanisms, the interaction between active sites and supports, structure-activity relationship, influence of reaction process parameters on catalyst performance, and catalyst stability, as well as the regeneration methods. Meanwhile, the challenges in the development of the long chain α-olefins synthesis from CO2 hydrogenation are proposed, and the future development opportunities are prospected. The aim of this review is to provide a comprehensive perspective on long chain α-olefins synthesis from CO2 hydrogenation to inspire the invention of novel catalysts and accelerate the development of this process.
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Affiliation(s)
- Kangzhou Wang
- School of Materials and New Energy, Ningxia University, Yinchuan, 750021, Ningxia, China
| | - Ziqin Li
- State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering, College of Chemistry & Chemical Engineering, Ningxia University, Yinchuan, 750021, Ningxia, China
| | - Xinhua Gao
- State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering, College of Chemistry & Chemical Engineering, Ningxia University, Yinchuan, 750021, Ningxia, China.
| | - Qingxiang Ma
- State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering, College of Chemistry & Chemical Engineering, Ningxia University, Yinchuan, 750021, Ningxia, China
| | - Jianli Zhang
- State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering, College of Chemistry & Chemical Engineering, Ningxia University, Yinchuan, 750021, Ningxia, China.
| | - Tian-Sheng Zhao
- State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering, College of Chemistry & Chemical Engineering, Ningxia University, Yinchuan, 750021, Ningxia, China
| | - Noritatsu Tsubaki
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama, 930-8555, Japan.
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Liu N, He Y, Wang K, Chen F, Yao J, Yang G, Huang S, Shao L, Tsubaki N. Tuning the Acid-Base Properties of Lignin-Derived Carbon Modulated ZnZr/SiO 2 Catalysts for Selective and Efficient Production of Butadiene from Ethanol. Molecules 2023; 28:6632. [PMID: 37764410 PMCID: PMC10536710 DOI: 10.3390/molecules28186632] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/02/2023] [Revised: 09/05/2023] [Accepted: 09/11/2023] [Indexed: 09/29/2023] Open
Abstract
The direct selective conversion of ethanol to butadiene (ETB) is a competitive and environmentally friendly process compared to the traditional crude cracking route. The acid-base properties of catalysts are crucial for the direct ETB process. Herein, we report a rationally designed multifunctional lignin-derived carbon-modulated ZnZr/SiO2 (L-ZnZr/SiO2) catalyst with suitable acid-base properties for the direct ETB reaction. A variety of characterization techniques are employed to investigate the relationship between the acid-base properties and catalytic performance of the multifunctional lignin-modulated ZnZr/SiO2 catalysts. The results revealed that the rationally additional lignin-modulated carbon enhances both the acidity and basicity of the ZnZr/SiO2 catalysts, providing a suitable acid-base ratio that boosts the direct ETB reactivity. Meanwhile, the 1% L-ZnZr/SiO2 catalyst possessed ethanol conversion and butadiene selectivity as high as 98.4% and 55.5%, respectively, and exhibited excellent catalytic stability.
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Affiliation(s)
- Na Liu
- Ministry of Forestry Bioethanol Research Center, School of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha 410004, China;
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan; (Y.H.); (K.W.); (F.C.); (J.Y.); (G.Y.)
| | - Yingluo He
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan; (Y.H.); (K.W.); (F.C.); (J.Y.); (G.Y.)
| | - Kangzhou Wang
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan; (Y.H.); (K.W.); (F.C.); (J.Y.); (G.Y.)
| | - Fei Chen
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan; (Y.H.); (K.W.); (F.C.); (J.Y.); (G.Y.)
| | - Jie Yao
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan; (Y.H.); (K.W.); (F.C.); (J.Y.); (G.Y.)
| | - Guohui Yang
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan; (Y.H.); (K.W.); (F.C.); (J.Y.); (G.Y.)
| | - Shufang Huang
- Department of Environmental Monitoring, College of Changsha Environmental Protection, Changsha 410004, China;
| | - Lishu Shao
- Ministry of Forestry Bioethanol Research Center, School of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha 410004, China;
| | - Noritatsu Tsubaki
- Department of Applied Chemistry, School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan; (Y.H.); (K.W.); (F.C.); (J.Y.); (G.Y.)
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Jiang Y, Wang K, Wang Y, Liu Z, Gao X, Zhang J, Ma Q, Fan S, Zhao TS, Yao M. Recent advances in thermocatalytic hydrogenation of carbon dioxide to light olefins and liquid fuels via modified Fischer-Tropsch pathway. J CO2 UTIL 2023. [DOI: 10.1016/j.jcou.2022.102321] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
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Wang K, Peng X, Wang C, Gao W, Liu N, Guo X, He Y, Yang G, Jiang L, Tsubaki N. Selective direct conversion of aqueous ethanol into butadiene via rational design of multifunctional catalysts. Catal Sci Technol 2022. [DOI: 10.1039/d1cy02149d] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The highly efficient multifunctional 3% Y–Zn0.02Zr0.02/Si-beta catalyst possessed superior butadiene selectivity and ethanol conversion in direct conversion of aqueous ethanol into butadiene.
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Affiliation(s)
- Kangzhou Wang
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
| | - Xiaobo Peng
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
- National Engineering Research Center of Chemical Fertilizer Catalyst, Fuzhou University, Fuzhou 350002, China
| | - Chengwei Wang
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
| | - Weizhe Gao
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
| | - Na Liu
- School of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha, Hunan 410004, China
| | - Xiaoyu Guo
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
| | - Yingluo He
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
| | - Guohui Yang
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
| | - Lilong Jiang
- National Engineering Research Center of Chemical Fertilizer Catalyst, Fuzhou University, Fuzhou 350002, China
| | - Noritatsu Tsubaki
- Department of Applied Chemistry, Graduate School of Engineering, University of Toyama, Gofuku 3190, Toyama 930-8555, Japan
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Sakha MR, Soltanali S, Salari D, Rashidzadeh M, Halimitabrizi P. Synergistic effect of Fe and Ga incorporation into ZSM-5 to increase propylene production in the cracking of n-hexane utilizing a microchannel reactor. NEW J CHEM 2021. [DOI: 10.1039/d1nj01866c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Comprehensive investigation of the synergistic effect of incorporating Fe and Ga into ZSM-5 in cracking of hexane.
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Affiliation(s)
- Mohsen Rostami Sakha
- Reactor and Catalysis Research Lab., Department of Chemistry, University of Tabriz, Tabriz
- Iran
- Catalysis Technologies Development Division, Research Institute of Petroleum Industry (RIPI)
- Tehran
- Iran
| | - Saeed Soltanali
- Catalysis Technologies Development Division, Research Institute of Petroleum Industry (RIPI)
- Tehran
- Iran
| | - Darush Salari
- Reactor and Catalysis Research Lab., Department of Chemistry, University of Tabriz, Tabriz
- Iran
| | - Mehdi Rashidzadeh
- Catalysis Technologies Development Division, Research Institute of Petroleum Industry (RIPI)
- Tehran
- Iran
| | - Parya Halimitabrizi
- Reactor and Catalysis Research Lab., Department of Chemistry, University of Tabriz, Tabriz
- Iran
- Department of Chemical and Petroleum Engineering, University of Tabriz, Tabriz
- Iran
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