Copper-exchanged large-port and small-port mordenite (MOR) for methane-to-methanol conversion

Direct Methane to Methanol Conversion: An Overview of Non-Syn Gas Catalytic Strategies

Direct methane to methanol conversion is a dream reaction in industrial chemistry, which takes inspiration from the biological methanol production catalysed by methane monooxygenase enzymes (MMOs). Over the years, extensive studies have been conducted on this topic by bioengineering the MMOs, and tailoring methods to isolate the MMOs in the active form. Similarly, remarkable achievements have been noted in other methane activation strategies such as the use of heterogeneous catalysts or molecular catalysts. In this review, we outline the methane metabolism performed by methanotrophs and detail the latest advancements in the active site structures and catalytic mechanisms of both types of MMOs. Also, recent progress in the bioinspired approaches using various heterogeneous catalysts, especially first-row transition metal zeolites and the mechanistic insights are discussed. In addition, studies using molecular complexes such as "Periana catalyst" for methane to methanol conversion through methyl ester formation in the presence of strong acids are also detailed. Compared to the progress noted in the metal zeolites-mediated methane activation field, the utilisation of molecular catalysts or MMOs for this application is still in its nascent phase and further research is required to overcome the limitations of these methods effectively.

Cation-induced speciation of port-size during mordenite zeolite synthesis

Mordenite (MOR) zeolite, an important industrial catalyst exists in two, isostructural variants defined by their port-size, small and large-port. Here we show for the first time how a systematic, single-parameter variation influences the synthesis out-come on the final MOR material leading to distinctly different catalysts. The cation identity has a direct impact on the synthesis mechanism with potassium cations generating the more constrained, small-port MOR variant compared to the large-port obtained with sodium cations. This was expressed by different degrees of accessibility ascertained with a combination of toluene breakthrough and temperature programmed desorption (TPD), propylamine TPD, as well as sterically sensitive isobutane conversion. Rietveld refinement of the X-ray diffractograms elucidated the preferential siting of the smaller sodium cations in the constricted 8-ring, from which differences in Al distribution follow. Note, there are no organic structure directing agents utilized in this synthesis pointing at the important role of inorganic structure directing agents (ISDA).

Assessing the Productivity of the Direct Conversion of Methane-to-Methanol over Copper-Exchanged Zeolite Omega (MAZ) via Oxygen Looping

The methane-to-methanol (MtM) conversion via the oxygen looping approach using copper-exchanged zeolites has been extensively studied over the last decade. While a lot of research has focussed on maximizing yield and selectivity, little has been directed toward productivity-a metric far more meaningful for evaluating industrial potential. Using copper-exchanged zeolite omega (Cu-omega), a material highly active and selective for the MtM conversion using the isothermal oxygen looping approach, we show that this material exhibits unprecedented potential for industrial valorization. In doing so, we also present a novel methodology combining operando XAS and mass spectrometry for the screening of materials for the MtM conversion in oxygen looping mode.